BenutzerhandbuchInhaltsverzeichnisTo the Owner/Operator/Dealer2OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1BOOM ARM MOWER1Table of Contents5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Connecting & Disconnecting Implement Safety Instructions & Practices11Equipment Operation Safety Instructions and Practices12Maintenance and Service Safety Instructions and Practices18Transporting Safety Instructions and Practices20Concluding Safety Instructions and Practices22Decal Location23DECALS ON TRACTOR/MOUNT KIT/ COUNTERWEIGHT241. 02958241 1 DANGER Boom Mower Operators's Safety Decal (Front of Step Riser)242. 02967827 {1} DANGER Multiple Hazard, Rotary (Rear of Top Step Riser)243. 002369 {1} DANGER Multiple Hazard, Flail (Rear of Top Step Riser)244. 03200285 1 CAUTION Watch Your Step (Level w/ Top Wgt Cover on Rear Frm Tube)245. 02965093 1 INSTRUCT Do Not Over speed Engine (Cab Window or Fender)246. 02960766 1 LOGO ALAMO (4 x 5) (Left Hood of Tractor)247. 001650 1 LOGO ALAMO (7.26 x 7.5) (Front of Step Riser)248. 02968953 1 NAME MACHETE (BLACK) (Left Hood of Tractor)249. 00725746 1 PELIGRO Translate Safety Material (Left Frame)2410. 02962765 1 DANGER Pinch Point, Multiple (On Frame neat Swing Pin)2411. 02965262 1 DANGER Leak Detection, Hose Burst (On Frame Near Swing Pin)2412. nfs 1 SER PLT MACHETE Serial Plate (Boom Near Hitch Point)2413. 02971123 1 WARNING Pressurized Tank (Left of Tank)2414. 02979473 1 INSTRUCT Use ISO AW100 Hyd Oil (Left of Tank)2415. 02968953 1 NAME MACHETE (yellow) (Low Front Tank Cover)2416. 00776031 1 ------------ Canister, Operators Manual2417. 03200347 () REFLECT SMV Sign2418. 02962764 6 DANGER Pinch Point,(Folding, Scissor) (See Illustration)2419. 02968952 1 INSTRUCT Hose Connection Diagram(End of Dipper Boom)2420. 00757139 1 LOGO ALAMO by Terrain King (5 x 19) (Lift Boom)2421. 02968979 {2} Length 21 (for 21 foot boom)(Behind MACHETE on Boom)2422. 02968980 {2} Length 24 (for 24 foot boom)(Behind MACHETE on Boom)2423. 00769736 1 WARNING Use/Repair Shield & Guards (Left Front Deck)2424. 00769737 2 DANGER Blades/Thrown Objects (Rotary)(RT Frt LT Rr of Deck)2425. 02925100 1 IMPORTANT Genuine Parts, Rotary (Front Deck near Motor)2426. 02967867 1 DANGER Safety Gate Operation (Deck Behind Aux. Door)2427. 00757140 1 LOGO ALAMO (13 x 16) (Center Rear Deck in front of Ser Plt)2428. nfs 1 SER PLT Rotary Head Serial Plate (Deck Top Near Motor)2429. 02970889 1 SIZE 60" Rotary2430. 2738332 1 REFLECT Red Oblong Reflector2431. 2738333 1 REFLECT Yellow Oblong Reflector241. 00769736 1 WARNING Use/Repair Shield & Guards252. 00769737 2 DANGER Cutting Blades/Thrown Objects253. 02725100 1 LOGO NAME BOOM AXE254. 02925100 1 IMPORTANT Genuine Parts, Rotary255. 02967827 1 DANGER Multiple Hazard, Rotary (*) (Mower256. 02967867 1 DANGER Safety Gate Operation257. 02970883 1 SIZE 50"258. 00757139 2 LOGO ALAMO Industrial259. 2738332 1 REFLECT Red Oblong Reflector2510. 2738333 1 REFLECT Yellow Oblong Reflector2511. 02979551 1 LOGO Alamo Ind. Sq. Green251. 02979551 1 LOGO Alamo Industrial Square261. 002369 1 DANGER Flail Multi Hazard272. 02967668 1 DANGER Cutting Blades/Thrown Objects273. 02967867 1 DANGER Operation of Safety Shield274. 00725739 1 WARNING Use/Repair Shields & Guards275. 00756059 1 WARNING Oil Leak Detection, Skin Penetration276. 00758194 1 WARNING Pinch Point (V-Belt/Pulley)277. 000108 1 INSTRUC Flail Operating Inst278. 000678 2 INSTRUC Grease Fitting Inside279. 00763977 1 INSTRUC Notice to Owner2710. 03200432 1 IMPORTANT Genuine Parts, Flail2711. 001650 1 LOGO ALAMO (7.26 x 7.5)2712. 00757139 1 LOGO ALAMO (4-1/2 x 16-1/2)2713. 02967592 3 NAME FML2714. 02967595 3 WIDTH 100H2715. NFS 1 SER PLT FML 100H Serial Plate271. 002369 1 DANGER Multi-Hazard282. 02967668 1 DANGER Cutting Blades/Thrown Objects283. 02965141 1 DANGER Boom Flails284. 00725739 1 WARNING Use/Repair Shields & Guards285. 00758194 1 WARNING Pinch Points286. 02925100 1 IMPORTANT Genuine Replacement Parts287. 000108 1 INSTRUCT Flail Operate288. 000678 1 INSTRUCT Grease Fitting289. 00757139 1 LOGO Alamo2810. 02970885 1 WIDTH 602811. 02970896 1 WIDTH 482812. 02970886 1 NAME HDF Grass2813. nfs 1 S/N PLT Grass Serial Plate281. 00757139 1 Decal - Alamo TK Logo292. 02971931 1 Decal - Timber Cat293. 00757140 1 Decal - Alamo Logo294. 02973496 2 Keep Away - Amputation295. 000678 1 Decal - Grease Fitting Inside291. 02967827 1 Danger - Multi Hazard302. 00756059 1 Warning - Oil Leak303. 00769736 1 Warning - Use/Repair Guards304. 02925100 1 Important - Replacement Parts305. 00757139 1 Logo - Alamo TK Product306. 02970888 1 Logo - Boom Ditcher307. 999204 1 Logo - Ditcher308. nfs 1 S/N Plate309. 3710151 4 Metal Tacks301. 00758194 1 WARNING V-Belt Pinch312. 00769736 1 WARNING Use/Repair Shields313. 00769737 1 DANGER Cutting Blades314. 02925100 1 CAUTION Genuine Parts315. 02958241 1 DANGER Operator Safety316. 02962764 1 DANGER Pinch Point317. 00756004 1 DANGER Guard Missing318. 02965262 1 DANGER Leak/Hose Burst319. 02967827 1 DANGER Multi hazard Rotary3110. 00757139 1 LOGO Alamo By Terrain King3111. 02974998 1 LOGO Buzzbar3112. D138 1 DECAL Blade Rotation3113. 02975158 1 WARNING Hearing Protection3114. 02975170 1 DANGER Foot/Leg Contact3115. 02975515 1 WARNING Disconnect Solenoid3116. 02975516 1 CAUTION No Hitch Post Here3117. 02975514 1 ------------ Pitch Adjust3118. nfs 1 ------------ Serial Plate3119. 1458392 1 REFLECT Red Reflector3120. 1458393 1 REFLECT Yellow Reflector3121. 02961134 1 ------------ Patent Pending311. 02962764 6 Pinch Points322. 02968952 1 Hose Connection Diagram323. 02968953 2 Machete324. 02980001 2 Boom Length 17’325. 00757139 2 Logo (Alamo By Terrain King)32SAFETY SECTION7Decal Description33Federal Laws and Regulations49INTRODUCTION SECTION95ALAMO INDUSTRIAL MACHETE BOOM MOWER100OPERATING INSTRUCTIONS1001. OPERATOR REQUIREMENTS1012. TRACTOR REQUIREMENTS102Tractor Requirements and Capabilities1022.1 ROPS and Seat Belt1022.2 Operator Thrown Object Protection1022.3 Tractor Lighting and SMV Emblem1032.4 Tractor Ballast1043. GETTING ON AND OFF THE TRACTOR1043.1 Boarding the Tractor1053.2 Dismounting the Tractor1054. STARTING THE TRACTOR1065. CONNECTING ATTACHING HEADS TO THE BOOM1075.1 Connecting Mower Head Hydraulics1076. PRE-OPERATION INSPECTION AND SERVICE1086.1 Tractor Pre-Operation Inspection/Service1096.2 Cutting Component Inspection1196.3 Blade Bolt Inspection1207. OPERATING THE BOOM JOYSTICK CONTROL1217.1 Mower Head Power1227.2 Swing1237.3 Lift1247.4 Dipper1257.5 Tilt1267.6 Door1278. DRIVING THE TRACTOR AND IMPLEMENT1288.1 Starting the Tractor1298.2 Brake and Differential Lock Setting1308.3 Driving the Tractor and Boom1319. OPERATING THE BOOM UNIT AND ATTACHED HEAD1329.1 Foreign Debris Hazards/Overhead Obstructions1339.2 Operating Speed and Ground Speed1349.3 Operating the Attached Mower Heads1359.4 Shutting Down the Attached Head13910. TRACTOR, BOOM, AND ATTACHED HEAD STORAGE14011. TRANSPORTING THE TRACTOR AND IMPLEMENT14111.1 Transporting on Public Roadways14211.2 Hauling the Tractor and Implement144OPERATION SECTION99MAINTENANCE SECTION147SERVICE OF SPINDLE HOUSING (FIGURE Mnt-0006)15360” MACHETE HEAD MOTOR PLATE ATTACHEMENT156START UP PROCEDURE1581. Read all safety instructions. Decals on the Machete Boom warn you of particular and multiple hazards. Many decals are attached close to part of the Machete Boom where there is a possible hazard. Read and make sure you understand the safety message...1582. Before operating, read all the safety and operating instructions in the Operators Manual for both the tractor and mower.1583. When the hydraulic tank has been filled and the mower unit properly assembled, the unit should be started up. NOTE: Make sure that no materials, tools, or jacks, have been left under the mower head. Make sure the front and rear of the mower are pr...1584. Start the tractor and idle at a slow engine speed until oil is being pumped.1585. Engage the Cutter Control Valve at low engine rpm and run the mower slowly for a short period until all air is removed from the hoses. Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable dista...1586. With the area clear of any ground and overhead obstructions, work each cylinder on the boom one at a time, several times, to expel any air in the Hoses and Cylinders.1587. Run the Mower Head for 5 minutes. While the tractor is idling, blocked, wearing protective clothing and eye protection, CAREFULLY check for leaking hydraulic fittings, hoses and ports at this point with a piece of cardboard, DO NOT USE YOUR HAND! ...1588. Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required. As the air has been forced out of the Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level. Check your Tractors Operators Manual for the...158TIMBER CAT HEAD159BUZZBAR HEAD160BELT TENSION ADJUSTMENT (Figure Mnt-B-0010)161FLAIL AXE HEAD163Grass Flail Head164MOTOR & COUPLING INSTALLATION165TAPER BUSHING & SHEAVE INSTALLATION166General Information on Flail Mower Vibration167FLAIL MOWERS167INFORMATION BULLETIN NO. 5167The cutter shaft will run out of balance if:1681. Wire, rope, string, rags, etc., around the cutter shaft, are holding the knives in a folded back position. Remove such foreign objects and be sure all knives are free to swing to the extended position.1682. Knives are missing or broken. Replace missing or broken knives.1683. Knife hanger lugs are broken off shaft. This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects. Lugs should be replaced using arc welding equip...1684. Cutter shaft ball bearings are worn enough to have radial "play" in them. Replace ball bearing and other worn parts to eliminate "play".1685. Shaft is bent. The shafts are straight within a couple of thousandths of an inch when they are made. It is possible that they will become bent in use, such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed.1686. Shafts are operated at improper speed. Rotating shafts have what is known as a natural period of vibration. The same is true of the cutter shafts on the Flail Mowers.168SPINDLE SERVICE PROCEDURE 02960553B and 02960553C1691. Remove blade bar or pan.1692. Remove hydraulic motor.1693. Remove spindle assembly from mower deck.1694. Drain remaining lubricant from housing.1695. Using a 3/16" cape chisel, bend out the staking indentations on each side of the bearing adjusting nut. To do this, place the chisel in the groove and parallel to the shaft. Drive the chisel downward until the indentation is free of the shaft and ...1696. Using the same chisel, straighten the tang on the lockwasher (if equipped with a lockwasher).1697. Remove bearing adjusting nut and lockwasher (if equipped). Discard these parts. They are not re- usable. Install a new adjusting nut when assembling.1698. Screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring (see Figure 2).1699. In a clockwise pattern, rotate each bolt 1/4 turn (see Figure 3). Continue turning the bolts 1/4 turn at a time (maximum of 3 turns), until the special shanked bolts (P/N 02964353) will thread into the spindle.16910. Remove the original bolts and replace them with the shanked bolts. Screw the shanked bolts in until they contact the bearing ring.16911. In a clockwise pattern, rotate the bolts 1/4 turn at a time until the spindle is free from the housing.16912. Remove the seal retaining ring from the housing using a flat screwdriver or similar tool.16913. Remove the seal and bearing.16914. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used.169CLEANING1701. Clean housing and all related parts thoroughly and dry.1702. Protect parts from contamination.170INSPECTION170ASSEMBLY1701. Place upper bearing cones in bearing oven.1702. Seat bearing cups (outer races) in housing using a press and proper installation tools in good condition. CUPS MUST BE FULLY SEATED. If bearing cup cocks in bore and seizes, do not continue to assemble spindle.1703. Lubricate lower bearing cone with LPS.1704. Coat the outside of the seal with silicone and install the lower bearing, seal, and retaining ring into the housing, using the correct seal installer.1705. Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft, using the proper tool and press.1706. Lightly lubricate the lip of the seal.1707. Using the 2-3/4" tubing to prevent the cup and cone from contacting each other, press the spindle shaft through the lower bearing and seal. Make sure the bearing is seated against the bearing ring.1708. Place Locktite on threads of the bearing adjusting nut (flange nut).1709. Using gloves, install the heated upper bearing cone on the shaft immediately and push it all the way against the cup. Lubricate the bearing with LPS.17010. Install the bearing adjusting nut. Tighten the nut until the spindle shaft can not be turned. Loosen the nut 1/4 turn. Place a soft, clean cloth over the top of the spindle assembly. Place an aluminum block over the end of the spindle shaft and s...17011. Remove the cloth, being careful not to allow any contamination into the spindle. Tighten the nut until a rolling torque of 16-21 inch-pounds is reached. (If the seal was not lubricated, add 10 inch-pounds).17112. Stake the nut with a blunt, round nosed punch. Do not tear the nut.17113. Install the grease fitting into the hole in the center of the housing (between the bearings) and fill the housing with EP#2 grease, stopping when the lubricant covers the upper bearing (approximately 11 oz.).17114. Install the breather plug in the top hole.17115. Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft-lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs.171LUBRICATION INFORMATION148HYDRAULIC OIL, FILTERS, AND COMPONENTS149TANK FILL150BLADES150HARDWARE151Cylinder Rod Maintenance151PROPER TORQUE FOR FASTENERS152Keep children away from danger all day, every day...173Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...173Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.173TO THE OWNER/OPERATOR/DEALER173ALAMO-INDUSTRIAL172LIMITED WARRANTY1721. LIMITED WARRANTIES1721.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1721.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1721.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1721.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1722. REMEDIES AND PROCEDURES.1722.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1722.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1722.03. Purchaser is responsible for returning the goods in question to the Dealer.1722.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:172(a) Repair or replace the defective goods or part(s) or172(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1722.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1723. LIMITATION OF LIABILITY.1723.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1723.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1723.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1723.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1724. MISCELLANEOUS.1724.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1724.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1724.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1724.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.172ALAMO INDUSTRIAL172An Alamo Group Company172Post Office Drawer 549172Seguin, Texas 78156172Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4Größe: 10,4 MBSeiten: 174Language: EnglishHandbuch öffnen
