BenutzerhandbuchInhaltsverzeichnisOPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices14Transporting Safety Instructions and Practices15Maintenance and Service Safety Instructions and Practices16Storage and Parking Safety Instructions and Practices18Concluding Safety Instructions and Practices18Decal Location191. 49696 1 LOGO Rhino, Left202. 51448 1 LOGO Rhino, Right203. 53226 2 MODEL 6212204. 52740 2 WARNING Oil Leaks205. 52203 1 WARNING Lock Valve in Transport206. 52204 1 INSTRUCT Loader Positions207. D469 1 WARNING Loader Safety208. D468 2 DANGER Crushing, Electrocution, Falling Hazard209. D471 1 WARNING Handling Bales2010. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2011. 03200347 * REFLCTR SMV Sign2012. 00776031 1 _________ Canister, Operator’s Manual20Decal Description21Federal Laws and Regulations25SAFETY SECTION5INTRODUCTION SECTION27ASSEMBLY AND CONNECTING THE LOADER SECTION33Assembly Instructions34Proper Rear Ballasting and Wheel Spacing36Dismounting Loader and Mounting Loader to Tractor37Dismounting Loader371. Locate tractor and loader on firm level ground.372. With bucket raised above ground, tilt bucket down approximately 30° from level.373. Lower boom by retracting lift cylinders to lift tractor front end (tires can be off ground).374. Stop engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever. This will remove pressure on hitch pins. See Figure Asm-L-0040.375. Set parking brake. Rotate parking stands from storage position by removing linch pins and clevis pins. Reinstall clevis pins and linch pins when parking stands are in operation position (See Figure Asm-L-0015).376. Remove linch pins and 1-1/4” hitch pins from loader upright.377. Start tractor engine and release brakes. Retract bucket cylinders to allow parking stands to contact ground.378. Extend lift cylinders 6” to 8” to rotate top of loader uprights forward out of the mount, allowing tractor to be pushed rearward. Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires (See Figure Asm-...389. Move tractor rearward approximately 6”, being certain not to stretch hydraulic hoses.3810. Stop tractor engine and set parking brake. Relax lift cylinders and bucket cylinders by moving each control lever in both directions. Disconnect hydraulic hoses from tractor.3811. Start tractor engine and release brakes. Slowly back tractor out of loader.38Mounting Loader391. Slowly drive tractor into loader approximately 6” from loader mounts. Shut off tractor engine and set parking brake.392. Connect hydraulic hoses. Make sure couplers are clean before connecting together.393. Start engine and release parking brake. Make sure lift cylinders are extended 6” to 8”. Stroke bucket cylinders to raise or lower upright pin to clear each front mount pin saddle by approximately 1” (See Figure Asm-L-0003).394. Drive tractor forward until loader upright pins contact mount vertical stop surfaces just above the mount pin saddles (See Figure Asm-L-0003). Extend bucket cylinders to FULLY seat both loader upright pins into mount pin saddles and raise parking ...395. Stop engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever.396. Set parking braket. Insert two 1” hitch pins and linch pins.397. Remove linch pins and clevis pins from parking stands, rotate stands into storage position and secure with clevis pins and linch pins (See Figure Asm-L-0015).39OPERATION SECTION41RHINO 6212 LOADER42OPERATION INSTRUCTIONS421. Standard Equipment and Specifications43(A) Maximum Lift Height at Pivot Pin 149.5”43(B) Maximum Height under Bucket 141”43(C) Clearance with Bucket Dumped 114”43(D) Reach at Maximum Height 42.5”43(E) Maximum Dump Angle 45°43(F) Reach with Attachment on Ground 95”43(G) Attachment Rollback Angle 22°43(H) Digging Depth 6.0”43(I) Overall Height in Carry Position 78.75”432. Operator Requirements443. Tractor Requirements47Tractor Requirements and Capabilities473.1 ROPS and Seat Belt473.2 Tractor Lighting and SMV Emblem473.3 Tractor Ballast484. Getting On and Off the Tractor484.1 Boarding the Tractor494.2 Dismounting the Tractor495. Starting the Tractor506. Pre-Operation Inspection and Service516.1 Tractor Pre-Operation Inspection/Service526.2 Loader Pre-Operation Inspection and Service527. Driving the Tractor and Loader577.1 Driving the Tractor and Loader588. Operating the Tractor and Loader588.1 Operating the Loader64FILLING THE BUCKET64A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.66LIFTING THE LOAD66CARRYING THE LOAD67DUMPING THE BUCKET68LOWERING THE BUCKET68OPERATING WITH FLOAT CONTROL69LOADING FROM A BANK70PEELING AND SCRAPING72LOADING LOW TRUCKS OR SPREADERS FROM A PILE73BACKFILLING74Leave dirt in bucket. Dumping on each pass wastes time.75Leave dirt which drifts over side of bucket for final cleanup.76HANDLING LARGE HEAVY OBJECTS761. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.762. Handling large heavy objects can be extremely dangerous due to:763. If you must perform above work, protect yourself by:768.2 Operating Bale Spear778.3 Shutting Down the Implement789. Loader Storage7810. Transporting the Tractor and Implement7810.1 Transporting on Public Roadways8010.2 Hauling the Tractor and Implement8211. Troubleshooting Guide83Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.83and/or dump83Oil filter plugged. Clean or replace filter.83Hydraulic pump worn. Repair or replace pump.83Oil line restricted or leaking. Check all hoses and tubes for leaks,83damage or restrictions. Replace83damaged or restricted hoses or tube83oil lines.83Control valve does not shift Inspect, clean, repair or replace83properly. valve.83Air in hydraulic system. Cycle lift cylinders and bucket83cylinders several times to free83system of air.83Cylinder leaks internally. Replace seals.83Faulty relief valve (tractor). Clean and replace relief valve.83Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.83vibrates when raising83or lowering83Air in hydraulic system. Cycle lift and bucket cylinders.83Oil level too low. Add oil as required.83Oil leakage Loose connections. Tighten fittings.83Defective fittings or hoses. Replace defective parts.83Worn or damaged o-ring or Install a seal repair kit.83wiper seal in cylinder rod end. See “Cylinder Service”.83Worn or damaged or rings in Install an o-ring repair kit.83valve.83Insufficient lift capacity Load is greater than boom Check loader specifications.83lift capacity.83Improper hydraulic pump Repair or replace pump.83operation.83Internal lift cylinder leakage. Replace any worn parts and install83a seal repair kit. See “Cylinder Service”.83Improper hydraulic valve Repair or replace valve.83operation.83MAINTENANCE SECTION85Lubrication Schedule88Daily Maintenance891. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.892. Daily, unless conditions justify more frequent greasing, lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.893. After every ten hours of operation, check all hardware and tighten where required.894. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.89Cylinder Service90Lift and Bucket Cylinder Disassembly901. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.902. Pull shaft (1), with all assembled parts, out of cylinder tube (13).903. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.904. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).905. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.906. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.907. Examine all parts for wear or damage and replace, if necessary.90Lift and Bucket Cylinder Reassembly911. Place rod seal (3) into groove inside cylinder head.912. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (4).913. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.914. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.915. Place o-ring (9), piston seal (8) and piston wear ring (11) in grooves on outside of piston (10).916. Slide piston (10) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.917. Lubricate piston wear ring (11) and piston seal (8) on piston, o-ring (7) on head (4) and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).918. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.91Storage921. Store loader with attachment securely attached.922. Place dust caps on hydraulic quick couplers.923. Do not remove attachment from stored loader.934. Do not allow children to play on or around loader.93Proper Torque for Fasteners94LOADER100RHINO98LIMITED WARRANTY981. LIMITED WARRANTIES981.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...981.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.981.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...981.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.982. REMEDIES AND PROCEDURES.982.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.982.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based982.03. Purchaser is responsible for returning the goods in question to the Dealer.982.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:98(a) Repair or replace the defective goods or part(s) or98(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.982.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...983. LIMITATION OF LIABILITY.983.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.983.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.983.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...983.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.984. MISCELLANEOUS.984.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.984.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.984.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.984.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.98TO THE OWNER/OPERATOR/DEALER99RHINO®98Größe: 4,04 MBSeiten: 100Language: EnglishHandbuch öffnen