BenutzerhandbuchInhaltsverzeichnisSX151OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2FLEX-WING MECHANICAL LEVEL1LIFT ROTARY MOWER1Alamo Group Ag. Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Equipment Operation Safety Instructions and Practices12Connecting or Disconnecting Implement Safety Instructions and Practices18Transporting Safety Instructions and Practices18Maintenance and Service Safety Instructions and Practices21Storage and Parking Safety Instructions and Practices23Concluding Safety Instructions and Practices23Decal Location24SAFETY SECTION71. D389 1 DECAL SHEET Multi Hazard252. D390 1 DECAL SHEET Pull Type Unit Hazards253. D388 1 DECAL SHEET Driveline Hazards254. D395 3 IMPORTANT Replace Blades in Pairs255. 00753840 2 DANGER Wing Lowering Safety256. 00756004 4 DANGER Shield Missing257. 00756005 2 DANGER Rotating Driveline258. 00771283 1 WARRANTY 5 - Year259. D137 2 INSTRUCT CCW Blade Rotation2510. D138 1 INSTRUCT CW Blade Rotation2511. 03200347 1 REFLECT SMV2512. 1458392 2 REFLECT Red Reflector2513. 1458393 1 REFLECT Amber Reflector2514. D302 4 LOGO Rhino Logo (4x6)2515. D303 2 LOGO Rhino Logo (4x16)2516. 00786231 2 NAME SX 15 - Large2517. 99102 2 NAME Rhino Name Logo2518. 00786230 1 NAME SX 15 - Small2519. 00760657 1 IMPORTANT Genuine Rhino Parts2520. nfs 1 SERIAL PLATE Serial Number Plate2521. 00776031 1 INSTRUCT Canister, Operators Manual2522. 10058000 3 --------------- Bolt2523. 00024100 6 --------------- Flatwasher2524. 02959924 3 --------------- Locknut2525. 00786228C 1 --------------- Operator’s Manual (Inside Canister)2526. D482 1 WARNING Jack Positioning2527. 1006348 1 WARNING Explosion Hazard25Decal Description26Federal Laws and Regulations34Attention Owner/Operator82INTRODUCTION SECTION79DEALER SET-UP INSTRUCTIONS841. Position center section on flat surface. Elevate approximately 10 inches from ground to permit the installation of wings.842. Installing Right Wing, Left Wing, or Counter Weight (#1). Align hinges, making sure to include spacer tube (#4). Insert Hinge Rod (#6) from front of machine. (To facilitate installing hinge rod, insert a long 3/4" bolt or rod through the first few...843. Install Tongue (#1) pivot tubes into clevis type openings at front of Center Section. Insert Pivot Pin (#2) through outside clevis flat, pivot tube, and then inside clevis flat. Rotate head of pin so that the hole on the head of the pin lines up w...854. Install Center Axle Legs (#1or #2) and Outer Axle (#16) to Center Axle (#2) using 3/4" x 4" bolts (#18), and lock nuts (#7). Tighten securely. NOTE: Install bolts through flats on Axle tube (#6) and through gauge wheel Axle Legs (#1or #5) and then...855. Install Main Driveline. Attach Driveline Yoke to Mower Divider Gearbox. Tighten Clamping Cone Yoke to 75 lb-ft torque.866. Attach Slip Clutch end of Wing Driveline to shaft on Divider Gearbox . Insert clamp bolts or clamping cone depending on driveline type and tighten securely (75 lb-ft torque).867. Install Center Divider Gearbox Shield. Remove the top two bolts and lockwashers from the Center Gearbox. Install the shield on the Center Divider Gearbox and replace with longer hardware.868. Install opposite end of Wing Driveline to outer Gearbox input shaft. Secure yoke on shaft by tightening taper pin to 75 ft/lbs. located on Driveline Clamp. NOTE: To facilitate removal of Clutches and Yokes from splined shafts in the future, it wou...869. Install Center Section Hydraulic Lift Cylinder with base end attached to Spring Support. Note: See hydraulic schematic for more details.8710. Install Transports Bars on lower Cylinder Pin and retain using cotter pin. Install Transport Bar over pin welded to wing frame to store when not in use.8711. Check oil levels in all boxes. Add lube if required.87FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS (OPTIONAL EQUIPMENT)88FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS ( OPTIONAL EQUIPMENT)89HYDRAULIC SYSTEM ASSEMBLY891. This unit can be operated on any tractor which has at least two remote outlets.892. If tractor has only two outlets, one must be used to control the center axle and the other to control both wings by placing a tee in the hoses between the cylinders. NOTE: When both wing hydraulic cylinders are operated by one valve spool, indepen...893. If a three-spool valve bank is required, then assemble it on a mounting bracket and install on the tractor fender at desired location. (See valve bank plumbing diagram for further details).89HYDRAULIC THREE-SPOOL VALVE ACCESSORY (EXTRA EQUIPMENT)901. If a hydraulic three-spool valve is used the valve must be matched to the tractors hydraulic system (open center or closed center) and must have two spools which have detent position which allows the wing cylinders to float. When installing the co...90WINCH AND STAND ACCESSORY91ASSEMBLY SECTION83OPERATION SECTION93RHINO SX15 ROTARY MOWER94OPERATION INSTRUCTIONS941. Standard Equipment and Specifications95SX15952. OPERATOR REQUIREMENTS963. TRACTOR REQUIREMENTS97Tractor Requirements and Capabilities973.1 ROPS and Seat Belt973.2 Tractor Safety Devices973.3 Front End Weight983.4 Drawbar983.5 Power Take Off (PTO)993.6 Tire Spacing994. GETTING ON AND OFF THE TRACTOR1004.1 Boarding the Tractor1004.2 Dismounting the Tractor1005. STARTING THE TRACTOR1016. CONNECTING THE MOWER TO THE TRACTOR1016.1 Connecting the Mower Tongue to the Tractor1021. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length.1022. Using the parking jack, position the tongue clevis to the height of the tractor drawbar. Adjust the mower tongue clevis to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue clevis to the deck.1023. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting.1024. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Insert a 1” diameter grade 5 or 8 bolt (2) through clevis and drawbar and retain in position with a 1” locknut (3). Tighte...1025. Securely attach the mower safety chain to the tractor drawbar or drawbar support frame.1026. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower.1026.2 Connecting Mower Hydraulic Lines to the Tractor1037. SETTING THE MOWER1047.1 Setting Deck Height1041. Place the tractor and mower on a level surface and lower both wings.1042. Use the center section hydraulic cylinder to set the mower at approximately 3/4” above the desired cutting height. The additional height is necessary so that after the mower has been leveled, the deck pitch can be set such that the front of the ...1043. Shut down the tractor, place the transmission in park, and set the parking brake before dismounting.1044. Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle. DO NOT allow feet or other body part underneath the mower when making adjustments. To adjust rod length, loosen jamnut and screw turnbuckles. To...1045. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1051. To level the wing sections with the deck center, adjust the leveling screw between the wing axle and the center axle. To lower the wing, loosen the jamnut and shorten the screw assembly, lengthen the screw assembly to raise the wing. After wings a...1057.2 Setting Deck Pitch1058. DRIVELINE ATTACHMENT1068.1 Driveline Length Check1068.2 Constant Velocity (CV) Driveline1089. PRE-OPERATION INSPECTION AND SERVICE1099.1 Tractor Pre-Operation Inspection/Service1109.2 Mower Pre-Operation Inspection/Service1109.3 Cutting Component Inspection1149.4 Blade Bolt Inspection11510. DRIVING THE TRACTOR AND IMPLEMENT11810.1 Starting the Tractor11910.2 Brake and Differential Lock Setting11910.3 Operating the Mower Wings11910.4 Driving the Tractor and Cutter12110.5 Crossing Ditches and Steep Inclines12211. OPERATING THE TRACTOR AND IMPLEMENT12311.1 Foreign Debris Hazards12411.2 Bystanders/Passersby Precautions12411.3 Engaging the Power Take Off (PTO)12511.4 PTO RPM and Ground Speed12611.5 Operating the Mower12611.6 Shutting Down the Implement12912. DISCONNECTING THE MOWER FROM THE TRACTOR12913. MOWER STORAGE13114. TRANSPORTING THE TRACTOR AND IMPLEMENT13114.1 Tire and Wheels13314.2 Transporting on Public Roadways13314.3 Hauling the Tractor and Implement13515. TROUBLESHOOTING GUIDE137Problem Possible Cause Remedy137Check for loose nuts on Tighten if loose.137bladeholder and blades.137Check for bent output shaft. If Replace shaft if bent.137shaft is bent, oil will normally137leak from bottom seal.137Check to see if blades are Free blades so they swing.137swinging.137Check for even wear on each Weigh blades. Weight should be within137blade tip. Were both blades 1 oz. Always replace both blades.137changed at the same time?137Blade broken. Replace blades, in sets.137Blade carrier bent. Replace carrier.137Blade hub not properly seated Remove hub, check tapered spline137on shaft. shaft, clean and replace.137New blade or bolts matched with Replace blades or bolts in sets.137worn blade or bolts.137Drivelines not phased correctly. Replace driveline.137Implement & tractor yokes must137be in line.137Blade rotation incorrect. Use correct blade for carrier rotation.137Carrier RPM too low. Use correct PTO speed and check for137correct gearbox ratio.137Mower not level. Adjust machine.137Tractor tires mashing down grass. Move tires out of cutter overlap area.137Minimum 60” inside tires.137Ground speed too fast. Reduce ground speed137Blades locked back. Free blades.137Blades riding up due to blade bolt Replace blade bolts.137wear.137Blade Wears too Fast Cutting in sandy or rocky conditions Increase cutting height.138Soft “will fit” blades. Use genuine Rhino HT blades.138Worn Bearing. Replace Bearing.138Bent Shaft. Replace Oil Seal and Shaft.138Oil Seal Race rough. Replace Shaft or repair Race.138Oil Seal installed wrong. Replace Seal.138Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.138of Seal.138Oil level too high. Drain oil to proper level.138Gasket damaged. Replace Gasket.138Bolts loose. Tighten Bolts.138open.138in turns. drawbars.138plates warped. of manuals.138Too much power for Reduce ground speed and138Slip Clutch. material intake.138Oil on Facings. Replace Facings.138Friction Facings glazed. Clean with emery cloth.138Oil squirting from breather Oil leaking by piston ring. (A small Do not carry cutter on cylinder. (Use139Piston ring worn. Replace piston ring.139Cylinder wall scored or pitted. Replace cylinder.139Wrong piston ring on piston. Use correct piston rings.139Blades unable to cut that part of ground speed of tractor but keep139grass pressed down by path of engine running at full PTO rpm. Move139tractor tires. rear tires to 60” inside of tires so wing139blades will pick up grass.139Dull blades. Sharpen or replace blades.139Height of cutter lower at rear or front. See cutting height instructions.139Improper type lubricant. Replace with proper lubricant. See139Maintenance Section.139Excessive trash build-up around Remove trash.139gear box.139Bearing or gears set-up improperly. Consult your dealer.139Operate139Valve not connected properly. Re-plumb valve.139Quick coupler not completely Complete connection.139connected.139MAINTENANCE SECTION141Lubrication142DRIVELINES144MAIN CV DRIVELINE SAFETY SHIELD145WING GEARBOX146DIVIDER GEARBOX146BLADE SERVICING147BLADE SHARPENING147BLADE REMOVAL148BLADE CARRIER REMOVAL148BLADE CARRIER INSPECTION149BLADE CARRIER INSTALLATION150SLIP CLUTCH150SEASONAL CLUTCH MAINTENANCE1511. Loosen nuts (Figure Mnt-R-0353) on springs until the springs are free, yet remain secure on bolts.1512. Attach cutter to tractor and start the tractor. Set the engine speed at 1200 RPM.1513. Mark outer plates as shown in Figure Mnt-R-03531514. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates should break loose (check the mark).1515. Turn tractor off. Tighten the nuts on the coil spring clutch to their original position of 1-5/16” compressed spring length.151HYDRAULIC HOSES152SKID SHOES152MOWER STORAGE1521. Thoroughly clean the cutter.1522. Lubricate the cutter as covered in Maintenance Section.1523. Tighten all bolts and pins to the recommended torque.1524. Check the cutter for worn or damaged parts. Make replacements immediately.1525. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1526. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.152TORQUE CHART153GEARBOX SERVICING1531. Caulking Gun w/ Locktite #59001542. Impact Wrench1543. Ball Pin Hammer1544. Torque Wrench-Inch Pound1545. Retaining Ring Pliers1546. 3/16” Punch1547. 13 mm Socket1548. Locktite #2701541. 2 Shim1552. 4 Bolt1553. 1 Gas Solid Plug1554. 1 Cover1555. 1 Crow1556. 1 Bearing1557. 1 Casting & Machine1558. 2 Snap Ring1559. 1 Oil Seal15510. 1 Input Shaft15511. 1 Castle Nut15512. 1 Conic Pinon15513. 1 Shim15514. 1 Bearing15515. 1 Oil Seal15516. 1 Screen Protection15517. 1 Cotter Pin15518. 1 Output Shaft15519. 1 Flat Washer15520. 1 Castle Nut15521. 1 Plug15522. 1 Bearing15523. 1 Oil Seal15524. 1 Sham15525. 1 Gas Oil Headless Plug15526. 1 Bushing Grooved15527. 1 Cotter Pin15528. 1 Breather Plug155RIGHT ANGLE GEARBOX ASSEMBLY & DISASSEMBLY PROCEDURES1561. Place gearbox on appropriate work surface. Remove bolts retaining top cover plate.1562. Drive sharp object (screwdriver) through seal #9 and force out of housing. Repeat procedure for back cap #23.1563. Remove retaining rings #8 from both sides of gearbox. NOTE location of shims between bearing and retaining ring and mark for later reinstallation.1564. Remove shaft from housing by pressing on end of shaft. Bearing cone #6 and gear #5 will remain in housing. Remove by lifting out. Press cone off rear end of shaft.1561. Remove protective shield # 16 by prying out. Remove bottom seal # 15 using same procedure as in step 2 under input shaft.1562. Remove cotter pin # 17 and slotted nut # 11 from to end of output shaft.1563. Using long punch or bar inserted through top press shaft # 18 out bottom end.1564. Remove gear # 12 shim # 13 and bearing cone #14 from main housing. Note and mark shims # 13 so they may be reused during assembly.1565. Using lon punch or bar press bearing cup # 14 from main housing at ouput and top. Press bearing cone from lower end of shaft #18.1561. Press bearing cup # 6 into housing. Install gear adjusting shims # 1 on input side of gearbox if any were present at disassembly. Install retaining ring # 81562. Drop gear # 5 and bearing cone # 6 into place in gear box. Insert shaft # 10 through gear # 5 and bearing #6 as far as possible. Press ball bearing # 22 as far as possible on back side of gear box. Install preload adjusting shims # 1 against beari...1563. Check gear backlash. Backlash should always be present and should be between .005 and .012 inches. If not then shims # 1 must be exchanged between input and rear sides of gearbox. To increase backlash place a thinner shim on input side and thicker...1564. Press in all seals and caps and install top cover plate.156SX15160FLEX-WING MECHANICAL LEVEL160LIFT ROTARY MOWER160RHINO158LIMITED WARRANTY1581. LIMITED WARRANTIES1581.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) th...1581.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1581.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1581.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1582. REMEDIES AND PROCEDURES.1582.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1582.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1582.03. Purchaser is responsible for returning the goods in question to the Dealer.1582.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:158(a) Repair or replace the defective goods or part(s) or158(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1582.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1583. LIMITATION OF LIABILITY.1583.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1583.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1583.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1583.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1584. MISCELLANEOUS.1584.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1584.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1584.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1584.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.158RHINO®158Größe: 25,8 MBSeiten: 160Language: EnglishHandbuch öffnen
