BenutzerhandbuchInhaltsverzeichnisVERSA1OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2BOOM ARM MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Connecting & Disconnecting Implement Safety Instructions & Practices11Equipment Operation Safety Instructions and Practices12Maintenance and Service Safety Instructions and Practices18Transporting Safety Instructions and Practices20Concluding Safety Instructions and Practices22Decal Location231. 00749117 1 DANGER Multi-Hazard232. 00756059 1 DANGER Oil leak Detection233. 02958241 1 DANGER Boom Mower Multi-Hazard234. 03200347 (1) REFLECT SMV Emblem235. 02962024 1 INSTRUCT Valve Oper Plate, A-Boom236. 02962748 1 INSTRUCT Solenoid On-Off237. 02964677 1 INSTRUCT Boom Rest238. 02965093 1 INSTRUCT Do Not Over speed239. 02965262 1 WARNING Hose Burst231. 02967827 1 DANGER General Multi-Hazard242. 02958241 1 DANGER Boom Mower Multi-Hazard243. 02962764 4 DANGER Pinch Point, Scissors244. 02962765 1 DANGER Multi-Hazard Pinch Point245. 03200285 1 CAUTION Watch Your Step246. 02966305 1 INSTRUCT Use Universal Tractor Hyd Oil247. 00763977 1 INSTRUCT Notice To Owner248. 00769394 1 LOGO Alamo Group (13x16)249. 00757139 1 LOGO Alamo Group (5x19)2410. NFS 1 SRL PLATE A-B Serial Plate2411. 02965262 1 WARNING Hose Burst2412. 99203 1 REFLECT Red Reflector2413. 99204 1 REFLECT Yellow Reflector2414. 02977417 1 INSTRUCT Operator’s Manual Inside2415. 02977385 1 Canister, Operator’s Manual241. 00749117 1 DANGER Multi-Hazard252. 00756007 1 WARNING Use/Repair Shields/Guards253. 00756485 2 DANGER Cutting Blades/Thrown Obj254. 02925100 1 IMPORTANT Use Genuine Parts255. 00757139 1 LOGO Alamo Group (5x19)256. nfs 1 PLATE Rotary Mower Serial Plate257. 02965132 1 DANGER Object Thrown251. 00749117 1 DANGER Multi-Hazard262. 00756007 1 WARNING Use/Repair Shields/Guards263. 00756485 2 DANGER Cutting Blades/Thrown Obj264. 02925100 1 IMPORTANT Use Genuine Parts265. 00757139 1 LOGO Alamo Group (5x19)266. nfs 1 PLATE Rotary Mower Serial Plate261. 002369 1 DANGER Flail Multi Hazard272. 00756007 1 WARNING Use/Repair Shields/Guards273. 02967668 1 DANGER Cutting Blades/Thrown Objects274. 00758194 1 WARNING Pinch Point (V-Belt/Pulley275. 02965141 1 DANGER Boom Flails276. 000108 1 INSTRUC Flail Operating Inst277. 03200432 1 IMPORTANT Genuine Parts, Flail278. 00757139 1 LOGO ALAMO (4-1/2 x 16-1/2)279. NFS 1 SER PLT Flail Mower Serial Plate2710. 000678 2 INSTRUC Grease Fitting Inside271. 00757139 1 Decal - Alamo TK Logo282. 02971931 1 Decal - Timber Cat283. 00757140 1 Decal - Alamo Logo284. 02973496 2 Keep Away - Amputation285. 000678 1 Decal - Grease Fitting Inside281. 002369 1 DANGER Multi- Hazard, Flail292. 02967668 2 DANGER Cutting Blades/Thrown Objects293. 02965141 1 DANGER Boom Flails294. 00725739 1 WARNING Use/Repair Shields & Guards295. 00758194 1 WARNING V-Belt Pinch Point296. 02925100 1 IMPORTANT Genuine Replacement Parts297. 000108 1 INSTRUCT Flail Operating Instructions298. 000678 1 INSTRUCT Grease Fitting Location299. 00757139 1 LOGO Alamo Industrial2910. 02968953 1 LOGO MACHETE2911. 02970885 1 WIDTH 602912. 02970886 1 NAME HDF Grass2913. nfs 1 S/N PLT Serial Number Plate291. 00749117 1 Danger - Multi Hazard302. 00756007 1 Danger - Use/repair Shields/Guards303. 02925100 1 Important - Replacement Parts304. 999204 1 Logo - Ditcher305. 00757139 1 Logo - Alamo TK Product306. nfs 1 S/N Plate301. 00758194 1 WARNING V-Belt Pinch312. 00769736 1 WARNING Use/Repair Shields313. 00769737 1 DANGER Cutting Blades314. 02925100 1 CAUTION Genuine Parts315. 02958241 1 DANGER Operator Safety316. 02962764 1 DANGER Pinch Point317. 00756004 1 DANGER Guard Missing318. 02965262 1 DANGER Leak/Hose Burst319. 02967827 1 DANGER Multi hazard Rotary3110. 00757139 1 LOGO Alamo By Terrain King3111. 02974998 1 LOGO Buzzbar3112. D138 1 DECAL Blade Rotation3113. 02975158 1 WARNING Hearing Protection3114. 02975170 1 DANGER Foot/Leg Contact3115. 02975515 1 WARNING Disconnect Solenoid3116. 02975516 1 CAUTION No Hitch Post Here3117. 02975514 1 ------------ Pitch Adjust3118. nfs 1 ------------ Serial Plate3119. 1458392 1 REFLECT Red Reflector3120. 1458393 1 REFLECT Yellow Reflector3121. 02961134 1 ------------ Patent Pending311. 6659 1 INSTRUCT General Instructions322. 02970354 1 INSTRUCT Knife Service323. 02965093 1 ATTNETION Do Not over Speed Engine324. 00725746 1 PELIGRO Spanish Translation325. 02973496 1 DANGER Amputation Hazard Keep Away326. 00756059 1 WARNING Hydraulic Pressure Leak327. 001650 2 LOGO Alamo Industrial328. 02925100 1 INSTRUCT Use Genuine Alamo Industrial Parts32SAFETY SECTION7Decal Description33Federal Laws and Regulations48Your A-Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, rural roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard -to- reach areas.95INTRODUCTION SECTION93TRACTOR PREPARATION981. Remove the Anti-Sway Bars from tractor and Lower Links.982. Remove the Pins that attach the Lower Links to the Down Links and the Tractor Lugs. Remove the Lower Links. Insert the Pins back into the Down Links and the Tractor Lugs. These Pins will be used when attaching the V-Pro to the tractor.983. Remove the complete Draw Bar and carrier from the Tractor.98MAINFRAME TO ATTACHMENT FRAME ASSEMBLY99TRACTOR TO ATTACHMENT FRAME ASSEMBLY100DRIVELINE ATTACHMENT101CENTER & WING MOWER ASSEMBLY101WING MOWER ATTACHMENT102LIFT FRAME TO MOWER102ELECTRICAL CONNECTION AT TRACTOR103ELECTRICAL CONNECTION AT MOWER103CENTER MOWER ASSEMBLY104CENTER MOWER ASSEMBLY1051. Attach outboard bearing plate to cutterhousing.1052. Install gearbox & extension shaft assembly and PTO shield mounting bracket105CENTER MOWER ASSEMBLY1061. Remove fasteners and shaft protector from end of drive shaft. Lightly grease shaft. Install key and drive shaft pulley. Do not secure at this time. ASM-FL-0052.1062. Align all three pulleys. Use spacers and shims provided to achieve alignment, then secure idler arm assembly with cotter pin. Secure drive shaft pulley with fasteners removed in Step 1, above.1063. Install drive belt. ASM-FL-0053_A.1064. Attach spring. One end is inserted in idler arm spring arm hole; the other end is attached to the long outboard bearing plate bolt.106INSTALLATION OF CENTER MOWER1071. To properly attach center mower to mainframe, align lower links (1) to overarms (2) and anti-sway bar (3). Attach with 7/8" x 5" bolt and 7/8" locknut (4).1072. Align toplink (5) with top of A-frame (6) on center mower and retain with pin (7), washers (8), and cotter pins. Attach the other end of the toplink to the mainframe. Install 1" x 4" bolt through safety chain and retain with 1" locknut.1073. Continue with driveline by aligning slipclutch and gearbox shaft and slide slipclutch in and tighten bolt. On the other end of driveline pull slide collar back, slip into speed increaser shaft and release slide collar. Move driveline in and out to...1074. Level front unit by adjusting top link. Be sure skid shoes are level with ground.107HYDRAULIC CONNECTIONS108HOSE CONNECTION AT TRACTOR1091. To properly connect hydraulic hoses to tractor, connect right wing hose P/N 02839000 (1), and left wing hose P/N 02839000 (2). ASM-FL-0112.1092. Connect center lift hose P/N 02964451 (3) to connection at center of tractor. ASM-FL-0112. This should be the remote valve with "Float" position. Always operate front mower in float detent position.109HYDRAULIC CONNECTIONS TO CYLINDER110HYDRAULIC CONNECTIONS TO FILTER110HYDRAULIC CONNECTIONS TO PUMP110HYDRAULIC CONNECTION MOTORS111Left Wing Hydraulic Motor111Right Wing Hydraulic Motor111HYDRAULIC112FINAL CHECK112ASSEMBLY SECTION97ALAMO INDUSTRIAL VERSA BOOM MOWER114OPERATING INSTRUCTIONS1141. OPERATOR REQUIREMENTS1172. TRACTOR REQUIREMENTS118Tractor Requirements and Capabilities1182.1 ROPS and Seat Belt1182.2 Operator Thrown Object Protection1182.3 Tractor Lighting and SMV Emblem1192.4 Tractor Ballast1203. GETTING ON AND OFF THE TRACTOR1203.1 Boarding the Tractor1213.2 Dismounting the Tractor1214. STARTING THE TRACTOR1225. CONNECTING ATTACHING HEADS TO THE BOOM1235.1 Connecting Mower Head Hydraulics1236. PRE-OPERATION INSPECTION AND SERVICE1246.1 Tractor Pre-Operation Inspection/Service1256.2 Boom Unit Pre-Operation Inspection and Service1256.3 Cutting Component Inspection1336.4 Blade Bolt Inspection1347. OPERATING THE CONTROL VALVES1377.1 Operating The Control Valves-Versa Side Mount1398. Operating the Control Valves-Versa Boom Mount1429. DRIVING THE TRACTOR AND IMPLEMENT1459.1 Basic Troubleshooting Guide for First Start-up.1459.2 Starting the Tractor1479.3 Brake and Differential Lock Setting1479.4 Driving the Tractor and Boom14810. OPERATING THE BOOM UNIT AND ATTACHED HEAD14910.1 Foreign Debris Hazards/Overhead Obstructions15010.2 Operating Speed and Ground Speed15110.3 Operating the Attached Mower Heads15210.4 Shutting Down the Attached Head15711. TRACTOR, BOOM, AND ATTACHED HEAD STORAGE15712. TRANSPORTING THE TRACTOR AND IMPLEMENT15812.1 Transporting on Public Roadways16012.2 Hauling the Tractor and Implement162OPERATION SECTION113MAINTENANCE SECTION165General Information on Flail Mower Vibration181FLAIL MOWERS181INFORMATION BULLETIN NO. 5181The cutter shaft will run out of balance if:1821. Wire, rope, string, rags, etc., around the cutter shaft, are holding the knives in a folded back position. Remove such foreign objects and be sure all knives are free to swing to the extended position.1822. Knives are missing or broken. Replace missing or broken knives.1823. Knife hanger lugs are broken off shaft. This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects. Lugs should be replaced using arc welding equip...1824. Cutter shaft ball bearings are worn enough to have radial "play" in them. Replace ball bearing and other worn parts to eliminate "play".1825. Shaft is bent. The shafts are straight within a couple of thousandths of an inch when they are made. It is possible that they will become bent in use, such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed.1826. Shafts are operated at improper speed. Rotating shafts have what is known as a natural period of vibration. The same is true of the cutter shafts on the Flail Mowers.182Lubrication Information1661. Kingpin - Top 8 hours1662. Kingpin - Bottom 8 hours1663. Linkage Attachment 8 hours1664. Hitch Post Attachment 8 hours1665. Dipper Pin 8 hours1666. Rotor Shaft Bearings 8 hours1667. Rear Roller Bearings 8 hours1668. Ditcher Spindle 8 hours1661. Extension Arm Pin 8 hours1672. Linkage Arm Pin 8 hours1673. Lift Cylinder Base 8 hours1674. Lift Cylinder Pin 8 hours1675. Tilt Cylinder Pin 8 hours1671. Extension Arm Pin 8 hours1682. Linkage Arm Pin 8 hours1683. Lift Cylinder Base 8 hours1684. Lift Cylinder Pin 8 hours1685. Tilt Cylinder Pin 8 hours1686. Ditch Spindle 8 hours1681. Extension Arm Pin 8 hours1692. Linkage Arm Pin 8 hours1693. Lift Cylinder Base 8 hours1694. Lift Cylinder Pin 8 hours1695. Tilt Cylinder Pin 8 hours1696. Rotor Shaft Bearing 8 hours1697. Rear Roller Bearing 8 hours169Hydraulic Oil, Filters, and Components170BLADES170HARDWARE171Cylinder Rod Maintenance171SPINDLE SERVICE PROCEDURE 02960553B and 02960553C1711. Remove blade bar or pan.1712. Remove hydraulic motor.1713. Remove spindle assembly from mower deck.1714. Drain remaining lubricant from housing.1715. Using a 3/16" cape chisel, bend out the staking indentations on each side of the bearing adjusting nut. To do this, place the chisel in the groove and parallel to the shaft. Drive the chisel downward until the indentation is free of the shaft and ...1726. Using the same chisel, straighten the tang on the lockwasher (if equipped with a lockwasher). NOTE: The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut.1727. Remove bearing adjusting nut and lockwasher (if equipped). Discard these parts. They are not re- usable. Install a new adjusting nut when assembling.1728. Screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring (see Figure 2).1729. In a clockwise pattern, rotate each bolt 1/4 turn (see Figure 3). Continue turning the bolts 1/4 turn at a time (maximum of 3 turns), until the special shanked bolts (P/N 02964353) will thread into the spindle.17210. Remove the original bolts and replace them with the shanked bolts. Screw the shanked bolts in until they contact the bearing ring.17211. In a clockwise pattern, rotate the bolts 1/4 turn at a time until the spindle is free from the housing.17212. Remove the seal retaining ring from the housing using a flat screwdriver or similar tool.17213. Remove the seal and bearing.17214. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used.172CLEANING1731. Clean housing and all related parts thoroughly and dry.1732. Protect parts from contamination.173INSPECTION1731. Place upper bearing cones in bearing oven.1732. Seat bearing cups (outer races) in housing using a press and proper installation tools in good condition. CUPS MUST BE FULLY SEATED. If bearing cup cocks in bore and seizes, do not continue to assemble spindle.1733. Lubricate lower bearing cone with LPS.1734. Coat the outside of the seal with silicone and install the lower bearing, seal, and retaining ring into the housing, using the correct seal installer.1735. Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft, using the proper tool and press.1736. Lightly lubricate the lip of the seal.1737. Using the 2-3/4" tubing to prevent the cup and cone from contacting each other, press the spindle shaft through the lower bearing and seal. Make sure the bearing is seated against the bearing ring.1738. Place Locktite on threads of the bearing adjusting nut (flange nut).1739. Using gloves, install the heated upper bearing cone on the shaft immediately and push it all the way against the cup. Lubricate the bearing with LPS.17310. Install the bearing adjusting nut. Tighten the nut until the spindle shaft can not be turned. Loosen the nut 1/4 turn. Place a soft, clean cloth over the top of the spindle assembly. Place an aluminum block over the end of the spindle shaft and s...17311. Remove the cloth, being careful not to allow any contamination into the spindle. Tighten the nut until a rolling torque of 16-21 inch-pounds is reached. (If the seal was not lubricated, add 10 inch-pounds).17312. Stake the nut with a blunt, round nosed punch. Do not tear the nut.17313. Install the grease fitting into the hole in the center of the housing (between the bearings) and fill the housing with EP#2 grease (P/N 00900000), stopping when the lubricant covers the upper bearing (approximately 11 oz.).17314. Install the breather plug in the top hole.17315. Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft- lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs.173ROLLER BEARING REPLACEMENT1741. Remove roller and both bearing and bracket assemblies from mower. Lift the mower only high enough to remove the roller assembly.1742. Slide bearing and bracket assemblies off each end of roller. If replacing with new bearing and bracket assemblies, proceed to step 9.1743. Remove roller bearing and housing assembly attaching hardware. Remove assembly from bracket. Inspect seal between assembly and bracket for brittleness, cracks, wear and tear. Replace if necessary. If replacing with new roller bearing and housing a...1744. Remove grease fitting from the top of bearing housing.1745. Remove bearing from housing by rotating Bearing 90O sideways and line up with notches in Bearing Housing then pull out.1746. Install new bearing into housing. Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing.1747. Reinstall grease fitting to housing. Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed. If Grease Fitting does not have a pin, order a new grease fitting. Grease fitting must be tight and seate...1748. Attach roller bearing and housing assembly to bracket with seal between housing and bracket.1749. Slide bearing and bracket assemblies on each end of roller.17410. Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller. Play should be slight to none at all.17411. Install roller and bearing and bracket assemblies on mower.17412. Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing.174TIMBER CAT HEAD175PROPER TORQUE FOR FASTENERS176Buzzbar Head177Belt Tension Adjustment (Figure Mnt-B-0010)178Flail Axe Head180Keep children away from danger all day, every day...185Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...185Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.185TO THE OWNER/OPERATOR/DEALER185ALAMO-INDUSTRIAL184LIMITED WARRANTY1841. LIMITED WARRANTIES1841.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1841.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1841.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1841.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1842. REMEDIES AND PROCEDURES.1842.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1842.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1842.03. Purchaser is responsible for returning the goods in question to the Dealer.1842.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:184(a) Repair or replace the defective goods or part(s) or184(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1842.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1843. LIMITATION OF LIABILITY.1843.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1843.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1843.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1843.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1844. MISCELLANEOUS.1844.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1844.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1844.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1844.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.184ALAMO INDUSTRIAL184An Alamo Group Company184Post Office Drawer 549184Seguin, Texas 78156184Größe: 11,1 MBSeiten: 186Language: EnglishHandbuch öffnen
