Benutzerhandbuch für Caterpillar TAURUS 70

Inhaltsverzeichnis

• 1 Introduction

  6
  • 1.1 General Description

    6
  • 1.2 Overview

    6
  • 1.3 Terminology

    6
• 2 Taurus 70 Gas Turbine Mechanical Drive

  7
  • 2.1 General Description

    7
  • 2.2 Package Description

    7
    • 2.2.1 Package Electrical System

      8
      • Three-Phase Motor Voltage

        8
    • 2.2.2 Service Connections

      8
• 3 Taurus 70 Gas Turbine

  11
  • 3.1 General Description

    11
    • 3.1.1 Principles of Operation

      11
    • 3.1.2 SoLoNOx Combustion System (Optional)

      12
• 4 Solar Compressor Set Packages

  14
  • 4.1 Compressor Set Packages

    14
  • 4.2 Solar Gas Compressors

    14
    • 4.2.1 Impellers

      16
    • 4.2.2 Rotor Assembly

      16
    • 4.2.3 Casings

      16
    • 4.2.4 Compressor Module

      16
    • 4.2.5 Lube Oil System

      16
    • 4.2.6 Compressor Dry Seal System

      16
      • Seal Gas System

        17
      • Separation Gas System

        17
    • 4.2.7 Hydrostatic Testing

      18
    • 4.2.8 Shaft Coupling

      18
    • 4.2.9 Preliminary Alignment

      18
• 5 Mechanical Drive Packages

  19
  • 5.1 Mechanical Drives

    19
    • 5.1.1 Unitized Packaging

      19
      • Driven Equipment

        19
      • Mating Baseplate

        19
      • Shaft Coupling

        19
      • Preliminary Alignment

        19
      • Unitized Lubrication and Cooling

        19
      • Unitized Controls

        19
      • Single-Source Responsibility

        20
      • Unitizing at Installation Site

        20
    • 5.1.2 Non-Unitized Packaging

      20
      • Shaft Coupling

        20
      • Torsional Vibration Analysis

        20
      • Lateral Vibration Analysis

        20
• 6 Gearbox

  21
  • 6.1 General Description

    21
    • 6.1.1 Primary Speed-Increasing Gearbox

      21
    • 6.1.2 Inter-body Speed-Increasing Gearbox

      22
    • 6.1.3 Primary Speed-Reducing Gearbox

      22
• 7 Start System

  23
  • 7.1 General Description

    23
  • 7.2 Direct-Drive AC Start System

    23
    • 7.2.1 Functional Description

      23
    • 7.2.2 Starter Motor

      23
    • 7.2.3 Variable Frequency Drive

      23
    • 7.2.4 Power Wiring

      24
  • 7.3 Pneumatic Start System (Optional)

    26
• 8 Fuel System

  27
  • 8.1 General Description

    27
    • 8.1.1 Conventional Combustion System

      27
    • 8.1.2 SoLoNOx Combustion System

      27
    • 8.1.3 Fuel System

      27
      • Component Operation

        28
• 9 Lubrication System

  30
  • 9.1 General Description

    30
    • 9.1.1 Lube Oil

      30
    • 9.1.2 Gas Turbine-Driven Main Lube Oil Pump

      30
    • 9.1.3 AC Motor-Driven Pre/Post Lube Oil Pump

      30
    • 9.1.4 DC Motor-Driven Backup Lube Oil Pump

      30
    • 9.1.5 Duplex Lube Oil Filter System

      31
    • 9.1.6 Lube Oil Vent Coalescer

      31
    • 9.1.7 Lube Oil Vent Flame Arrestor

      32
    • 9.1.8 Lube Oil System Options

      32
      • Lube Oil Cooler

        32
      • Lube Oil Immersion Tank Heater

        32
• 10 Turbotronic 4 Control System

  35
  • 10.1 General Description

    35
  • 10.2 System Architecture

    35
  • 10.3 Component Descriptions

    37
    • 10.3.1 Controller

      37
    • 10.3.2 ControlNet 1.5

      37
    • 10.3.3 Input/Output Modules

      37
    • 10.3.4 Vibration Monitoring System

      38
    • 10.3.5 Backup Shutdown System

      38
    • 10.3.6 Fire and Gas System

      38
    • 10.3.7 Control System Power Supplies

      38
    • 10.3.8 Interconnect Cables – Offskid Control Systems

      38
  • 10.4 System Monitoring and Control Functions

    38
    • 10.4.1 Starting and Loading

      38
    • 10.4.2 Steady-State Control

      39
    • 10.4.3 Stopping

      39
    • 10.4.4 Vibration and Temperature Monitoring

      40
  • 10.5 TT4000 Display and Monitoring System

    40
    • 10.5.1 TT4000 Display Screens

      40
    • 10.5.2 TT4000S Display Screens

      42
    • 10.5.3 TT4000 Data Collection and Display

      42
    • 10.5.4 TT4000 Display Language

      42
    • 10.5.5 TT4000 Operating Modes

      42
    • 10.5.6 Supervisory Control Interfaces

      42
    • 10.5.7 System Programmability

      43
    • 10.5.8 Engineering Units

      43
• 11 Control and Monitoring

  45
  • 11.1 General Description

    45
    • 11.1.1 Process Control

      45
    • 11.1.2 Suction Pressure, Discharge Pressure, and Flow Shutdowns

      45
    • 11.1.3 Gas Compressor Surge Detection System

      45
    • 11.1.4 Anti-Surge Control

      45
    • 11.1.5 Anti-Surge Recycle Valve

      46
    • 11.1.6 Compressor Vibration and Temperature Monitoring

      47
• 12 Enclosure

  48
  • 12.1 General Description

    48
  • 12.2 Standard Features

    49
    • 12.2.1 Inlet and Exhaust Ventilation Silencers

      49
    • 12.2.2 Single-Fan Ventilation

      49
    • 12.2.3 Enclosure High Temperature Alarm

      49
    • 12.2.4 Pressurization System

      49
    • 12.2.5 Lighting

      49
    • 12.2.6 Equipment Handling Kit

      49
    • 12.2.7 Sound Attenuation

      49
    • 12.2.8 Exterior Connections

      50
    • 12.2.9 Fire and Gas Detection System

      50
  • 12.3 Optional Features

    51
    • 12.3.1 Enclosure Configuration

      51
    • 12.3.2 Dual Fan Ventilation

      51
    • 12.3.3 Dust Protection System

      51
    • 12.3.4 Dust and Moisture Protection System

      51
    • 12.3.5 Standby Lighting

      51
    • 12.3.6 Door Open Alarm

      51
    • 12.3.7 CO2 Fire Suppression System

      52
    • 12.3.8 Water Mist Fire Suppression System

      52
    • 12.3.9 Fire Cylinder Cabinets

      52
• 13 Air Inlet System

  55
  • 13.1 General Description

    55
    • 13.1.1 Prefilter and Barrier Inlet Air Filter

      55
    • 13.1.2 Self-Cleaning Barrier Type Air Filter

      56
    • 13.1.3 Marine / Offshore-High Velocity Type Air Filter

      56
    • 13.1.4 Offshore / Coastal Medium Velocity Type Air Filter

      57
    • 13.1.5 Insect Screens (Optional

      58
    • 13.1.6 Air Inlet Gas Detection

      58
    • 13.1.7 Air Inlet Silencer

      58
    • 13.1.8 Air Inlet Ducting and Support

      58
• 14 Exhaust System

  61
  • 14.1 General Description

    61
    • 14.1.1 Exhaust Silencer

      61
  • 14.2 Turbine Exhaust Heat Recovery System

    61
• 15 Accessory Equipment

  63
  • 15.1 Battery Charger System

    63
    • 15.1.1 Valve Regulated Lead Acid

      63
    • 15.1.2 Nickel Cadmium

      63
  • 15.2 Turbine Cleaning System

    63
    • 15.2.1 On-Crank Cleaning System

      64
    • 15.2.2 On-Line Cleaning System

      64
    • 15.2.3 Turbine Cleaning Cart (Optional)

      64
    • 15.2.4 Package Lifting Kit (Optional)

      65
• 16 Marinization

  66
  • 16.1 General Description

    66
    • 16.1.1 Gimbals

      66
    • 16.1.2 Anti-Vibration Mounts

      66
    • 16.1.3 Internal Package Modifications

      66
    • 16.1.4 Inclinometers

      66
    • 16.1.5 Certification

      66
    • 16.1.6 Deck Deflection Limits

      67
    • 16.1.7 Angular Displacement and Acceleration

      67
    • 16.1.8 Main and Auxiliary Service

      67
• 17 Quality Assurance and Testing

  68
  • 17.1 Quality Assurance

    68
  • 17.2 Testing

    68
    • 17.2.1 Test Phases

      68
    • 17.2.2 Acceptance Testing

      68
    • 17.2.3 Compressor Testing (If Applicable)

      69
    • 17.2.4 Acceptance Test Data

      69
    • 17.2.5 Additional Testing

      69
    • 17.2.6 Source Inspection

      69
    • 17.2.7 Customer Participation

      70
    • 17.2.8 Weld Radiography

      70
• 18 Preservation, Installation, and Documentation

  71
  • 18.1 General Description

    71
  • 18.2 Preservation

    71
    • 18.2.1 Long-Term Preservation

      71
    • 18.2.2 Short-Term Preservation

      71
    • 18.2.3 Long-Term Preservation

      71
    • 18.2.4 Short-Term Preservation

      71
  • 18.3 Site Requirements

    72
  • 18.4 Mechanical Installation

    72
    • 18.4.1 TPIM-1010

      72
    • 18.4.2 Mounting

      72
    • 18.4.3 Alignment Tooling

      72
    • 18.4.4 Lube Oil Cooler(s)

      72
    • 18.4.5 Gas Turbine Air Inlet System

      72
    • 18.4.6 Gas Turbine Exhaust System

      72
  • 18.5 Documentation

    72
    • 18.5.1 Torsional Analysis Report (Optional)

      73
    • 18.5.2 Lateral Analysis Report (Optional)

      73
• 19 Certification

  74
  • 19.1 General Description

    74
  • 19.2 National Electrical Code

    74
  • 19.3 Canadian Electrical Code

    74
  • 19.4 Conformité Européenne Mark

    75
    • 19.4.1 Methods of Establishing Conformity

      75
    • 19.4.2 Solar Compliance

      75
  • 19.5 International Electrotechnical Commission Safety Assessment

    76
  • 19.6 Offshore Marine Applications

    76
    • 19.6.1 Det Norske Veritas Certification

      76
    • 19.6.2 American Bureau of Shipping

      76
    • 19.6.3 Lloyd’s Register of Shipping

      76
    • 19.6.4 Bureau Veritas

      76
  • 19.7 Summary

    77
• 20 Support Services

  78
  • 20.1 Construction Services

    78
  • 20.2 Customer Services

    78
  • 20.3 Contract Power and Leasing Services

    79
  • 20.4 Solar’s Worldwide Locations

    79