Benutzerhandbuch für Crane Merchandising Systems Hot Drink Center

Inhaltsverzeichnis

• SPECIFICATIONS

  5
  • SPECIFICATIONS COMMON TO ALL MACHINES

    5
  • SPECIFICATIONS UNIQUE TO 115 VOLT MACHINES

    7
  • SPECIFICATIONS UNIQUE TO 220 - 240 VOLT MACHINES

    7
• MAJOR PARTS

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  • The diagrams on the following pages will acquaint you with the major parts of the Hot Drink Center. For more detailed information, please consult your PARTS MANUAL. If you do not have a PARTS MANUAL, contact National Vendors Parts Department.

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    • Door Assembly - Exterior

      8
    • Door Assembly - Interior

      9
    • Cabinet Assembly Interior - Part 1

      10
    • Cabinet Assembly Interior - Part 2

      11
• CONTROLS AND INDICATORS

  12
  • WARNING

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    • Power Control Panel (France/Germany/Spain)

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    • Power Control Panel (U.S./Canada)

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    • Back Side of U.S./Canada Power Panel

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    • Power Control Panel (U.K./Mexico)

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    • Main Controller PCB Display

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    • Monetary Panel

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    • Service Keypad

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  • a. With the compressor running, pinch the brewer inlet air tube.

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  • b. Adjust the pressure to read 10 - 12 psi on the gauge.

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    • Pressure Control and Indicator

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• INITIAL SET-UP

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  • I. Location Preparation

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  • Power Requirements

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    • Water Requirements

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    • II. Positioning the Merchandiser

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      • WARNING

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    • III. Connecting Everything

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    • 1. Connect the Merchandiser to the Water Supply:

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      • a. You will need the following:

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      • b. Connect the merchandiser to your water supply.

        21
    • 2. Connect the Merchandiser to the Electrical Power Supply:

      21
      • a. Make sure the main power switch is OFF.

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      • b. Connect the merchandiser’s power cord to your wall outlet.

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    • IV. Final Mechanical Preparation

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    • 1. Level the Merchandiser:

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      • a. Using a spirit level, adjust the front and rear leg levelers until the machine is level from side to side and back to front.

        21
    • 2. Mount the Base Plate:

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      • WARNING

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      • a. Remove the pail(s) from the inside of the merchandiser.

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      • b. Remove the floor liner from the inside of the merchandiser.

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      • c. Remove the two caps as shown.

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      • d. Loosen the left leg assembly carriage bolts and nuts to allow mounting a base plate bracket.

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      • e. Secure one of the base plate brackets to the leg assembly using the two carriage bolt. Tighten the carriage bolts and nuts.

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      • f. Loosen the right leg assembly hex head screws to allow mounting the other base plate bracket.

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      • g. Secure the other base plate bracket to the right leg assembly using the two hex head screws. Tighten the hex head screws.

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      • h. Insert the short arms of the slides into the hinged tabs of the base plate. Position the slide so the notch near the short arm is on the bottom side.

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      • i. Insert the long arms of the slides into the base plate brackets.

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      • j. Insert and secure a cotter pin through the hole in the back of each of the slides.

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      • k. Push the base plate toward the merchandiser cabinet. The front tabs of the base plate brackets should seat in the notches in the long arms of the slides.

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      • l. Replace the caps, liner, and pail(s) removed previously.

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    • 3. Set Up the Menu Assembly

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      • a. Swivel the cup turrets away from the door.

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      • b. Remove the thumb screws as shown, and slide out the menu assembly.

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      • c. Install selection inserts as shown.

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      • d. Reinstall the menu assembly in the reverse order of assembly.

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      • a. From the inside of the door, remove 2 menu retaining knurl screws.

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      • b. From the outside of the door, slide the clear menu window up to acess the menu strips and price and cup size labels.

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      • c. Set up the menu as appropriate for your machine.

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      • d. Reinstall the menu assembly in the reverse order of assembly.

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    • 4. Install the Water Filter Cartridge:

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      • NOTE

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      • 1. Place the filter inside the canister. Be sure the o-ring is seated in the canister just below the threads.

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      • 2. Screw the canister and filter assembly onto the filter head until it comes to a stop.

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      • 3. Open the water valve on the inlet line by rotating the handle to the vertical position as shown.

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      • 4. Close the valve on the inlet line by rotating the handle into the horizontal position as shown.

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      • 5. Relieve water pressure by performing two or three water throws (see the Programming Guide).

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      • 6. Unscrew the filter and canister assembly from the filter head. Remove the filter from the canister.

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    • 1. Load the Optional Filter Paper:

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      • a. Be sure the main power switch is in the OFF position.

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      • b. Remove the cup station and grounds bucket.

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      • c. Remove the paper holder cover by turning the fastener a quarter turn to the left.

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      • d. Insert a roll of paper into the paper holder. Route the free end of the paper to the brewer as shown.

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      • e. Replace the cover on the paper holder. Secure it by turning the fastener a quarter turn to the right.

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      • f. Feed paper over swing arm assembly and underneath pinion gear shaft.

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      • g. Feed paper through the paper guides.

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      • h. Raise the basket housing assembly and feed paper over the lip of the paper mechanism housing.

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        • NOTE

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      • i. Reach underneath the brewer between the paper mechanism housing and basket housing assembly and push paper into the top of the paper mechanism housing between paper rollers.

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      • j. Reach underneath the brewer and pull paper roller to the right.

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      • k. Pull paper down between the paper rollers.

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      • l. Release the paper roller.

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      • m. Place the main power switch in the ON position.

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      • n. Test the brewer to be sure the paper feeds properly:

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        • WARNING

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      • o. Replace the cup station and grounds bucket.

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    • 2. Install the Optional Coin Box Lock

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      • a. Install the lock cylinder, washer, and nut in the order shown.

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      • b. Tighten the nut.

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      • c. Install the lock bar as shown, and secure with the screw.

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    • 3. Load the Coin Mechanism

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      • a. Open the cabinet door and the monetary door.

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      • b. Insert coins into their respective tubes until each tube has been filled.

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      • c. Inspect the tubes for shingled coins and correct if necessary.

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    • 4. Fill the Tank:

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      • a. Make sure the main power switch is ON.

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      • b. Turn on the water at its source.

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      • c. On the maintenance keypad, press , then press until the display shows TANK.FILL.

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      • d. Press . You should hear water running into the tank, and the display will show FILLING. The water will run until either the tank is full or 12 minutes go by, whichever happens first.

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        • NOTE

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      • e. When you hear the water stop running, repeat steps 3 and 4. Under normal circumstances, nothing will happen. If water starts ...

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    • 5. Fill the Canisters:

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      • a. Open the lid as shown, and carefully pour the appropriate product into the canister. Repeat for all canisters in the machine.

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    • 6. Load Cups:

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      • CAUTION

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      • a. Support the cup mechanism in the upright position.

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      • b. Push the latch forward to release the cup mechanism. Continue to support the cup mechanism while you lower it into the loading position.

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      • c. Remove the turret cover.

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        • OBSERVE PROPER HYGIENE - DO NOT TOUCH THE CUPS!

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      • d. Open the bottom of the wrapper on a stack of cups.

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      • e. Insert the wrapped cups into the turret and pull the wrapper out.

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      • f. Replace the turret cover after the turrets have been loaded.

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      • g. Be sure the cup mechanism is locked into the upright position.

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    • 7. Tell the Machine About the Cup Size(s):

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      • a. Press , then press until the display shows CUP X OZ .

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      • b. Press until the capacity of the regular size cups you loaded is displayed.

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      • c. Press , and the display shows CUP.1 X OZ.

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      • d. Press until the capacity of the large size cups you loaded is displayed.

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    • 8. Test the Machine:

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      • a. Close the door, make a selection, and enjoy your cup of coffee!

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      • b. You will now need to do the following before your machine is ready to start earning money:

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• ADJUSTMENTS AND MINOR MAINTENANCE

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  • I. Water Valve Adjustment

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    • a. Using a slotted screwdriver, turn the adjustment screw clockwise to decrease the water flow rate.

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    • b. Turn the adjustment screw counterclockwise to increase the water flow rate.

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  • II. Cup Mechanism Adjustment

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    • a. Place seven cups in the cup ring.

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    • b. Observe the clearance as shown in view B.

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    • c. If necessary adjust by first loosening the adjustment arm screw (view A).

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    • d. Move adjustment arm until correct clearance is achieved.

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    • e. Hold adjustment arm in place and tighten adjustment arm screw.

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  • III. Grinder Adjustment

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    • a. Push the locking collar toward the canister and turn the grinder motor.

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    • b. Turn clockwise for a finer grind and counterclockwise for a coarser grind. A notch on the locking collar indicates the grind on the scale.

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      • CAUTION

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    • c. Adjusting the grind may make it necessary to readjust the throw time. Use the factory default times as a starting point and proceed according to the directions in the "COLLECTING DRY PRODUCT GRAM THROWS" section of the Programming Guide.

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  • IV. Disengaging the Grinder

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    • WARNING

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    • a. Using a screwdriver handle or other suitable tool, push up on the catch spring far enough to free the catch spring pin from the grinder shelf bracket assembly.

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    • b. Pull the grinder and grinder bracket assembly towards you.

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    • c. Pivot the grinder and grinder bracket assembly down.

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    • d. Re-engage the grinder by pivoting it back up into position.

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  • V. Canister Installation

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    • a. Place the canister in position as shown.

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    • b. Engage the pins on the motor shaft with the slots in the canister coupler.

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    • c. Fit tabs on canister into the slots on the canister shelf.

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    • d. To ensure canister is correctly engaged with the rear mounting bracket, gently push down on the front edge of the canister lid.

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    • e. Canister Caps. The parts bag contains a number of red vinyl caps. Place these caps over the canister nozzle as shown to avoid spilling product when removing and replacing the canisters.

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• SANITATION

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  • I. Basics

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    • NOTE

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  • II. Clean the Hot Water Tank

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    • 7. If the machine is in service, remove power from the machine.

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    • 8. Dissolve 1 tablespoon of common baking soda in a cup of water.

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      • WARNING

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    • 9. Loosen or remove the hot water tank lid and pour the baking soda solution into the tank.

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    • 10. Apply power to the machine.

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    • 11. If the tank is not full, fill it.

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    • 12. Allow the tank to reach its operating temperature.

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    • 13. Leave the solution in the tank for AT LEAST º hour. If possible, leave the solution in the tank for 1 hour.

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    • 14. Drain the tank.

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    • 15. Refill the tank, then drain again.

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    • 16. Refill the tank and put the machine back into service.

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  • III. Sanitation Procedures

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  • Food-Contact Parts

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    • NOTE

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  • Ingredient Canisters - Empty and wash the canisters, augers, and spouts. Sanitize with hot water and allow to air dry completely before returning to cabinet.

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  • Mixing Bowls - The inside of all mixing bowls can be rinsed by performing the “Bowl Rinse” operation as outlined in the Programming section of this manual.

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  • If needed, remove mixing bowls from the dry ingredient shelf. Wash the mixing bowl lids and sanitize with hot water. Allow to completely air dry before reassembling.

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  • Whipper Lids and Impellers - Remove lids and impellers from the whipper housings, wash the lids and impeller housing. Sanitize with hot water and allow to air dry before reassembling.

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  • Beverage Discharge Nozzles - Disconnect the beverage dispensing tube from the nozzles. Remove the nozzles from the mounting brac...

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  • Brewer, Brewer Basket, and Brewer Funnel - The tubing and brewer may be sanitized by performing the BREW RINSE operation as outl...

    42
  • At times, it may be necessary to wash and sanitize the individual brewer parts. If so, disconnect the tubes from the brewer manifold. Remove the brewer barrel and manifold assembly from its support. Remove the brewer basket and funnel assemblies.

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  • Thoroughly wash all parts using soap and water. Sanitize by rinsing thoroughly with hot water.

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  • Coffee Chutes - Remove the metal chute(s), wash clean, and sanitize by rinsing with hot water. Air dry before reinstalling.

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  • Condiment Chute Assembly - Remove the condiment chute and cover from the condiment canisters. Thoroughly wash all parts using soap and water. Sanitize by rinsing thoroughly with hot water.Non Food-Contact Parts

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    • Non Food-Contact Parts

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  • Cup Delivery Compartment - Remove the compartment from the merchandiser. Wash clean and rinse with hot water.

    42
  • Exhaust Fan Filter - Remove the filter from its housing. Wash with soap and water, rinse, wring dry, and replace into housing.

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  • Waste Pail - Empty, wash, and rinse with hot water. Sprinkle detergent powder in the bottom of the pail to help control odors.

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  • Ingredient Rinse Tray - Remove product canisters. Wash and rinse with hot water. Allow to air dry.

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    • IV. Overall Cleaning

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      • WARNING

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    • V. Preventive Maintenance Cleaning

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      • NOTE

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        • TUBE ROUTING DIAGRAM

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    • Recommended Cleaning And Sanitation Intervals

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    • Record of Cleaning

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    • 20_____

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      • NOTE

        26
      • a. Remove the small inner "O" ring from the filter cartridge.

        26
      • b. Install the filter cartridge.

        26
      • c. Turn on the water at its source, and perform the tank filling procedure.

        26
      • d. Turn off the water at its source, remove the filter cartridge, and replace the "O" ring.

        26
      • e. Install the filter cartridge.

        26
• APPENDIX A. THE FREE VEND KEYSWITCH OPTION

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  • 1. Press . Enter your 4-digit supervisor code. Press .

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  • 2. Press again, then press until the display shows FREE XXXX. Enter a 4-digit free vend code.

    47
    • NOTE

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  • 3. CONTINUE.

    47
    • 4. Place your key in the free vend keyswitch and turn it to the right. (If the keyswitch is already turned to the right, turn it to the left, then back to the right.) The display shows: ENTER CODE.

      47
      • NOTE

        47
    • 5. Enter your 4-digit freevend code. If you do this successfully within 6 seconds, you will hear two beeps, and the display shows: UNLOCKED.

      47
    • 6. The display shows NO MONEY REQUIRED (or whatever custom message you set up for the freevend period). Remove your key. All vends are free until the keyswitch is turned to the left again.

      47
    • 7. To take the machine off free vend, insert your key, turn the keyswitch to the left, and remove the key.

      47
    • 1. If the freevend key is turned to the right, the machine will go out of service.

      47
• APPENDIX B. THE INFRARED MUG/CUP SENSOR

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  • CAUTION

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  • 1. Remove the plastic cap in the rear of the sensing unit, exposing the potentiometer adjusting screw, as shown in figure B1.

    50
  • 2. Turn the screw clockwise to increase sensitivity of cup detection, or counterclockwise to decrease sensitivity.

    50
  • 3. Calibrate the sensor:

    50
    • CAUTION

      50
  • a. Using a piece of WHITE poster board or heavy cardboard, make a 5" x 5 5/8" target.

    50
    • NOTE

      50
  • b. Place the target in the cup station just beyond the cup deflectors (see figure B-2). The target should be standing vertically; not tilted forward or backward.

    50
  • c. With the target in place, turn the adjusting screw clockwise very slowly until the indicator just turns ON.

    50
  • d. Turn the adjusting screw counterclockwise very slowly until the indicator just turns OFF.

    50
    • 4. Replace the plastic cap.

      50
    • 5. Insert a mug into the cup station in the vending position and check to see that the red indicator light is ON.

      50
      • Figure B1.

        51
      • Figure B2.

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• APPENDIX C. DEX/UCS INTERFACE OPERATION

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  • 6. Press . The display shows: ENTER CODE. You must enter the four- digit supervisor code within 6 seconds to gain access.

    53
    • NOTE

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  • 7. Press until the display shows DEX+CLR or DEX Only.

    53
    • NOTE

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  • 8. Press to switch between the two options.

    53
  • 9. Press to exit.

    53
  • 1. Press . The display shows DEX.MODE while data is being transferred.

    53
• APPENDIX D. MODIFY CANISTER TO VEND 12 OZ. CUPS

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  • 2. Remove all cups, then remove the turret center and turret base assembly from the canister.

    55
  • 3. Break off all 8 tabs on the bottom of the turret base as shown.

    55
    • NOTE

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  • 4. Replace the turret center and turret base in the canister and load cups.

    55
  • 5. Drop a cup. If it drops properly, you are finished with the procedure, if not, continue with step 6.

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  • 6. Remove all cups, then remove the canister from the cup mechanism assembly.

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  • 7. Remove the funnel, replace the canister, and reload cups.

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  • 8. Drop a cup. If it drops properly, you are finished with the procedure, if not, continue with step 9.

    55
  • 9. Order a universal cup ring (part number 6333008) from National Vendors Parts Department.

    55