Benutzerhandbuch für GM Gasoline V6 90 Degree

Inhaltsverzeichnis

• 1.0 INTRODUCTION

  1
• 2.0 PRODUCT SUMMARY

  1
• 2.3 PRODUCT SPECIFICATION SUMMARY

  2
• 2.3.1 SPECIFICATION

  2
• 2.3.2 Fuel Requirements

  6
• 2.3.2 Performance

  7
• 2.3.2.1 Engine Power & Torque

  7
• 2.4 FEATURE LOCATION ILLUSTRATIONS

  7
• 2.5 CONFIGURATION AS SHIPPED

  10
• 2.5.1 Engine as Shipped

  10
• 2.6 IDENTIFICATION AND MARKING

  10
• 2.6.1 VIN Identification Labeling

  10
• 2.6.2 Emissions Certification Labeling

  10
• 2.6.3 Engine Identification - Broadcast Codes

  10
• 2.6.3.1 Engine Option Description

  11
• 2.6.3.2 Engine Broadcast Codes & Part Numbers

  12
• 3.0 GMPT SYSTEM INTERFACES

  13
• 3.1 INTERNAL INTERFACES TO GMPT

  13
• 3.1.1 Engine Interface to transmission

  13
• 3.1.1.1 Automatic Transmission

  13
• 3.1.1.2 Manual Transmission and Clutch

  13
• 3.1.2 Engine Interface to PCM ( Vehicular and Marine/Industrial Application)

  15
• 3.1.2.1 Inputs from the Engine to the PCM

  15
• 3.1.2.2 Outputs from PCM to the Engine

  15
• 3.1.3 PCM Interface to Transmission

  15
• 3.1.3.1 Input Algorithm:

  15
• 3.1.3.2 Shift Control Algorithm:

  15
• 3.1.3.3 Shift Quality Algorithm:

  15
• 3.1.3.4 TCC Control Algorithm

  16
• 3.1.3.5 Inputs from Transmission to PCM

  16
• 3.1.3.6 Output to the Transmission from PCM

  16
• 3.1.4 PCM Interface to Vehicle

  16
• 3.1.4.1 External Inputs of the Engine

  16
• 3.1.4.2 Output to the Vehicle:

  16
• 3.1.5a PCM Pin Out and Pin In – Truck Applications

  17
• 3.1.5b PCM Pin Out and Pin In – Marine and Industrial Applications

  20
• 3.1.6 Engine interface to exhaust

  22
• 3.1.6.1 Content

  22
• 3.1.6.2 Back Pressure

  24
• 3.1.6.3 Packaging

  24
• 3.1.6.4 Exhaust Gas Recirculation (EGR)

  24
• 3.1.6.5 Secondary Air

  24
• 3.1.7 Engine Interface to Cruise Control

  25
• 3.1.8 Accelerator Pedal

  25
• 3.1.9 Engine to Evaporative Fuel System

  25
• 3.1.10 Accessory Drive System

  26
• 3.1.11 Standard Accessory Descriptions

  26
• 3.1.12 Cooling Fan

  26
• 3.1.13 Alternator

  26
• 3.1.14 Power Steering Pump

  26
• 3.1.15 AC Compressor

  26
• 3.1.16 Crank Shaft Nose Load

  26
• 3.2 INTERFACES WITH VEHICLE SUBSYSTEMS

  28
• 3.2.1a GMPT interface with Electrical Supply System-Truck Application

  28
• 3.2.1b GMPT interface with Electrical Supply System- Marine and Industrial Application

  46
• 3.2.2 GMPT interface with Electrical Starting System

  48
• 3.2.3 GMPT interface with CHASSIS BRAKE ABS System

  48
• 3.2.4 GMPT Interface with HVAC System

  49
• 3.2.4.1 Fan Cooling System

  49
• 3.2.4.2 Coolant Properties

  50
• 3.2.4.3 Coolant Radiator (Recommended Minimum Values)

  50
• 3.2.4.3.1 Heater Performance

  50
• 3.2.4.3 Operating Conditions and Measures

  51
• 3.2.4.3.1 Heat Rejection

  51
• 3.2.4.3.2 System Pressure

  51
• 3.2.4.3.3 Coolant Operating Temperatures

  52
• 3.2.4.3.4 Flow Rates

  52
• 3.2.4.3.5 Coolant Fill

  53
• 3.2.4.4 Coolant and Heater Subsystem Descriptions

  54
• 3.2.4.4.1 Coolant Inlet- Water Pump Inlet Restriction

  54
• 3.2.4.4.2 Coolant Outlet-

  54
• 3.2.4.4.3 Heater Feed-

  54
• 3.2.4.4.4 Heater Return

  54
• 3.2.4.4.5 Coolant Hose Material

  54
• 3.2.4.4.6 Hose Clamps

  54
• 3.2.4.4.7 Thermostat

  54
• 3.3.1 GMPT Interface with CHASSIS Fuel System

  55
• 3.3.2 GMPT interface with Air Induction System

  57
• 3.3.2.1 Air Requirement

  57
• 3.3.2.2 Air Flow Path

  57
• 3.3.2.4 Temperature Rise

  58
• 3.3.2.4 Filtration Requirements

  58
• 3.3.3 GMPT Interface with Oil Cooling Subsystem

  59
• 3.3.3.1 Oil Cooler Requirements -

  59
• 3.3.4 GMPT Interface with Chassis Engine Mountings

  60
• 3.3.4.1 Engine Packaging Dimensions

  60
• 3.3.4.2 Recommended Installation Angles

  60
• 3.3.4.2.1 Recommended Side View Angle

  60
• 3.3.4.2.2 Recommended Front View Angle

  60
• 3.3.4.2.3 Recommended Plan View Angle

  60
• 3.3.4.3 Rear Face of Block Configuration

  61
• 3.3.4.4 Ground Clearance

  61
• 4.0 DETAILED PERFORMANCE DESCRIPTION

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• 4.1 EXHAUST AND EVAPORATIVE EMISSIONS

  63
• 4.1.1 EPA Certification

  63
• 4.1.2 CARB Certification

  63
• 4.1.3 Other Regulations

  63
• 4.1.3.1 Onboard Diagnostics

  64
• 4.1.3.2 Applicability

  64
• 4.1.3.3 Requirements

  64
• 5.0 OPERATING ENVIRONMENT

  65
• 5.1 ROADWAY GRADES, SURFACES AND HAZARDS

  65
• 5.2 CRITICAL COMPONENT TEMPERATURE LIMITS

  65
• 5.3 HUMIDITY, RELATIVE HUMIDITY (SEE CHART 5.2-I)

  66
• 5.4 PRESSURE (SEE CHART 5.2-I)

  66
• 5.5 UNDERHOOD/UNDERBODY CAR WASH

  66
• 5.6 FORDING

  66
• 5.7 SAND AND DUST EXPOSURE

  66
• 5.8 GRAVEL AND STONE CHIP EXPOSURE

  66
• 5.9 OZONE EXPOSURE

  66
• 5.10 ELECTROMAGNETIC ENVIRONMENT

  66
• 5.11 SHOCK, IMPACT

  66
• 5.12 VIBRATION POWERTRAIN BENDING

  67
• 6.0 RECOMMENDED USAGE CONSTRAINTS

  69
• 6.1 ENGINE PRE-CONDITIONING PRIOR TO NORMAL OPERATION

  69
• 6.2 ENGINE SPEED

  69
• 6.2.2 Maximum Start Time.

  69
• 6.2.3 Idle Quality (Speed and Stability)

  69
• 6.2.3.1 Idle Stability

  69
• 6.2.3.2 Idle Speed

  69
• 6.3 ENGINE LOAD

  71
• 6.4 OIL & CRANKCASE VENTILATION

  72
• 6.5 COOLANT:

  72
• 6.6 COMBUSTION CONTROL

  72
• 7.0 QUALITY, RELIABILITY, & DURABILITY (QRD)

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• 7.1 QUALITY AND RELIABILITY

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• 7.2 DURABILITY - USEFUL LIFE

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• 8.0 SERVICE REQUIREMENTS

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• 8.1 MAINTENANCE SCHEDULES (SEVERE USAGE AND NON SEVERE USAGE)

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• 8.1.1 Maintenance Schedules - Severe Usage (Schedule I)

  73
• 8.1.2 Maintenance Schedule - Non Severe or Long Trip/Highway Usage (Schedule II)

  73
• 8.2 SERVICE INTERVAL BY SCHEDULE

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• 9.0 DIAGNOSTICS

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• 10.0 OTHER AVAILABLE DOCUMENTS

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• 11.0 VALIDATION REQUIREMENTS

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• 11.1 GENERAL

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• 11.2 METHODS

  75
• 11.3 VALIDATION DETAILS

  75
• 11.3.1 Installation Review

  75
• 11.3.2 Emissions Test

  75
• 11.3.3 Cooling System Performance Test

  75
• 11.3.4 Water Snow Inhalation Performance Test

  75
• 11.3.5 Design Review/ Mockup

  75
• 11.3.6 Underhood Temperature Measurements and Locations

  76
• 11.3.14 On Road Vehicle Test

  76
• 12.0 NOTES

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• 12.1 ACRONYMS, ABBREVIATIONS, AND SYMBOLS

  77