Benutzerhandbuch für Great Dane GDRZ52-25KAE

Inhaltsverzeichnis

• Introduction

  2
  • Using Your Operator’s Manual

    2
  • Special Messages

    2
• Product Identification

  3
  • Record Identification Numbers

    3
• Table of Contents

  4
• Safety

  5
  • Understanding The Machine Safety Labels

    5
  • DANGER

    5
  • DANGER

    5
  • DANGER

    5
  • DANGER

    6
  • DANGER: EXPLOSIVE GASES / POISON: CAUSES SEVERE BURNS

    6
  • WARNING

    6
  • WARNING

    6
  • WARNING

    7
  • CAUTION: HELP AVOID INJURY

    7
  • Emission Control System Certification Label

    7
  • Emission Compliance Period

    7
  • Certification

    7
  • Canadian Electromagnetic Compatibility (EMC) Compliance

    7
  • Operator Training Required

    8
  • Operating Safely

    8
  • Using a Spark Arrestor

    9
  • Checking Mowing Area

    9
  • Parking Safely

    9
  • Rotating Blades are Dangerous

    9
    • HELP PREVENT SERIOUS OR FATAL ACCIDENTS:

      9
    • PROTECT CHILDREN:

      10
  • Avoid Tipping

    10
  • Keep Riders Off

    10
  • Checking Wheel Bolts

    10
  • Wear Appropriate Clothing

    11
  • Driving Safely on Public Roads

    11
  • Practice Safe Maintenance

    11
  • Avoid High-Pressure Fluids

    12
  • Prevent Fires

    12
  • Tire Safety

    12
  • Handling Fuel Safely

    13
    • Fuel and fuel vapors are highly flammable:

      13
  • Handling Waste Products and Chemicals

    13
• Operating

  14
  • Daily Operating Checklist

    14
  • Operator Station Controls

    14
  • Miscellaneous Controls

    14
  • Testing Safety Systems

    14
  • Testing PTO Switch

    15
  • Testing Park Brake Switch

    15
  • Testing Neutral Start Switch

    15
  • Testing Seat Switch

    15
    • Procedure 1:

      15
    • Procedure 2:

      15
  • Testing the Park Brake

    15
  • Mounting and Dismounting Machine Safely

    16
  • Raising and Lowering Operator Seat

    16
    • Raising the Seat:

      16
    • Lowering the Seat:

      16
  • Adjusting Seat

    16
    • Front-to-Back Adjustment

      16
    • Seat Height Adjustment (Chariot LX only)

      16
  • Adjusting Mower Deck Cutting Height

    16
  • Adjusting Mower Deck Anti-Scalp Wheels

    17
  • Using the Park Brake

    17
    • Locking Park Brake:

      17
    • Unlocking Park Brake:

      18
  • Using the Key Switch

    18
  • Using the PTO

    18
    • Engage PTO:

      18
    • Disengage PTO:

      18
  • Using the Throttle Lever

    19
  • Using the Hourmeter

    19
  • Using the Choke (Carbureted Engines Only)

    19
    • Engage Choke:

      19
    • Disengage Choke:

      19
  • Using the Motion Control Levers

    19
    • Neutral Detent Position - Standard “Center Steer” Levers

      20
    • Neutral Lock Position - Optional “Over the Lap” Levers

      20
    • Neutral Position - Optional “Over the Lap” Levers

      20
    • Forward and Reverse Motion:

      20
    • Forward:

      21
    • Reverse:

      21
    • Gentle Left Turn:

      21
    • Gentle Right Turn:

      21
    • Sharp Left Turn:

      21
    • Sharp Right Turn:

      21
  • Starting the Engine

    22
  • Engaging Mower

    23
  • Stopping the Engine

    23
  • Hydraulic Pump Free-Wheel Valves, Using; Valves, Using Hydraulic Pump Free-Wheel

    24
  • Transporting Machine

    24
  • Mowing Tips

    24
  • Mowing Travel Speeds

    25
  • Dismounting to Inspect Mower

    25
  • Avoid Damage to Plastic and Painted Surfaces

    25
• Replacement Parts

  26
  • Parts

    26
  • Part Numbers

    26
    • Mower Deck Drive Belt:

      26
    • Engine to Deck Drive Belt:

      26
    • Spindle Drive Belt:

      26
    • Mower Blades:

      26
• Service Intervals

  27
  • Servicing Your Machine

    27
  • Break-In (After First 8 Hours of Operation)

    27
  • Every 25 Hours or Weekly (Whichever Comes First)

    27
  • Every 50 Hours or Weekly (Whichever Comes First)

    27
  • Every 160 Hours or Monthly (Whichever Comes First)

    27
  • Annually

    27
• Service Lubrication

  28
  • Grease

    28
  • Spray Lubricant

    28
  • Lubrication Points

    28
• Service Engine

  30
  • Engine Warranty Maintenance Statement

    30
  • Avoid Fumes

    30
  • Engine Oil

    30
    • Use oil that meets the following specification:

      30
  • Checking Engine Oil Level

    30
  • Changing Engine Oil and Filter

    30
  • Checking and Cleaning Air Filter Elements

    31
  • Cleaning Engine Air Intake Screen and Fan

    31
  • Cleaning Engine Oil Cooler - Kohler Engines

    31
  • Checking Spark Plug

    32
  • Adjusting Carburetor

    32
  • Replacing Fuel Filter - Carbureted Engines

    32
  • Replacing Fuel Filter - Fuel Injected Engines

    32
  • Priming Fuel Injectors - Fuel Injected Engines

    33
  • Troubleshooting the Kohler Electronic Fuel Injection System

    33
• Service Transmission

  35
  • Hydraulic Oil

    35
  • Checking Hydraulic Oil Level

    35
  • Changing Hydraulic Oil and Filter

    35
  • Cleaning Hydraulic Pump Cooling Fins

    36
  • Removing and Installing Traction Drive Belt

    36
  • Checking and Adjusting Motion Control Linkages

    37
    • Check Neutral Creep

      37
    • Neutral Creep Adjustment

      37
    • Check Maximum Speed Drift

      37
    • Maximum Speed Drift Adjustment

      38
  • Hydraulic System Hose Routing

    39
  • Hydraulic System Schematic

    40
• Service Steering & Brakes

  41
  • Remove and Install Front Caster Wheels

    41
    • Removing

      41
    • Installing

      41
  • Servicing Front Caster Wheel Roller Bearings

    41
  • Servicing Front Caster Wheel Roller Bearings

    41
  • Adjusting Front Caster Spindle Bearing

    42
  • Servicing Caster Spindle Bearings

    42
  • Checking and Aligning Motion Control Levers - Standard “Center Steer” Levers

    43
    • Check Alignment:

      43
    • Height Adjustment Procedure

      43
  • Checking and Aligning Motion Control Levers - Optional “Over the Lap” Levers

    43
    • Check Alignment:

      43
    • Alignment Procedure

      44
  • Adjusting Park Brake

    44
• Service Mower

  45
  • Removing and Installing Mower Deck Foot Plate

    45
    • Removing Foot Plate

      45
    • Installing Foot Plate

      45
  • Removing and Installing Mower Deck Belt Shields

    45
    • Removing Belt Shields

      45
    • Installing Belt Shields

      45
  • Leveling Mower Deck

    46
    • Checking Level (Side-to-Side)

      46
    • Adjusting Level (Side-to-Side)

      46
    • Checking Level (Front-to-Rear)

      46
    • Adjusting Level (Front-to-Rear)

      47
  • Checking and Adjusting Cutting Height

    47
    • Checking Thrust Arm-to-Stop Rod Clearance (Transport Position)

      47
    • Adjust Thrust Arm-to-Stop Rod Clearance (Transport Position)

      47
  • Adjusting Deck Lift Assist Spring Tension

    48
    • Check Spring Tension

      48
    • Adjust Assist Spring Tension

      48
  • Checking and Adjusting Mower Deck Drive Belt Tension - 48-, 52- and 61-Inch Mower Deck

    48
  • Checking and Adjusting Engine-to-Deck Drive Belt Tension - 72-Inch Mower Deck

    48
  • Checking and Adjusting Spindle Drive Belt Tension - 72-Inch Mower Deck

    49
  • Removing and Installing Mower Deck Drive Belt

    49
  • Removing and Installing Engine-to-Deck Drive Belt - 72-Inch Mower Deck

    50
  • Removing and Installing Spindle Drive Belt

    51
  • Checking and Replacing Mower Blades

    51
    • Checking Mower Blades

      51
    • Replacing Mower Blades

      52
  • Sharpening Blades

    52
  • Balancing Blades

    52
  • Replacing Mower Spindle Bearings

    52
  • Replacing Mower Spindle Bearings - 72-Inch Mower Deck

    53
• Service Electrical

  55
  • Removing and Installing the Battery

    55
    • Removing:

      55
    • Installing:

      55
  • Cleaning Battery and Terminals

    55
  • Using Booster Battery

    56
  • Replacing Fuse - Carbureted Engines

    56
  • Replacing Fuses - Fuel Injected Engines

    56
  • Burnishing the PTO Clutch

    57
  • Wiring Schematic - Carbureted Engines

    58
  • Wiring Schematic - 26 HP Fuel Injected Engine

    59
  • Wiring Schematic - 28 HP Fuel Injected Engine

    60
• Service Miscellaneous

  61
  • Filling Fuel Tank

    61
  • Checking Tire Pressure

    61
  • Remove and Install Rear Drive Wheels

    62
    • Removing:

      62
    • Installing Rear Drive Wheels/Tightening Hardware:

      62
  • Cleaning and Repairing Metal Surfaces

    62
    • Cleaning:

      62
    • Repairing Minor Scratches (Surface Scratch):

      62
    • Repairing Deep Scratches (Bare Metal or Primer Showing):

      62
• Troubleshooting

  63
  • Using Troubleshooting Chart

    63
  • Engine

    63
  • Electrical System

    65
  • Machine

    66
  • Park Brake

    66
  • Steering

    66
  • Mower Deck

    67
• Storage

  68
  • Storing Safety

    68
  • Preparing Machine for Storage

    68
  • Preparing Fuel and Engine for Storage

    68
    • Fuel:

      68
    • Engine:

      68
  • Removing Machine From Storage

    68
• Assembly

  69
  • Bag of Parts

    69
  • Prepare for Assembly

    69
  • Check Hydraulic Oil Level

    69
  • Check Engine Oil Level

    69
  • Check Tire Pressure

    69
  • Install Motion Control Levers

    70
  • Install Seat

    70
  • Lubricate Machine

    70
  • Check Mower Deck Level

    70
  • Check Safety System

    70
  • Initial Adjustments

    71
• Specifications

  72
  • Engine

    72
  • Battery

    72
  • Tires - Chariot

    72
  • Tires - Chariot LX

    72
  • Capacities

    72
  • Net Weight - Chariot (With Mower Deck and Without Fuel)

    72
  • Net Weight - Chariot LX (With Mower Deck and Without Fuel)

    72
  • Travel Speeds

    72
  • Dimensions - Chariot

    72
  • Dimensions - Chariot LX

    72
  • 48-Inch Mower Deck

    72
  • 52-Inch Mower Deck

    73
  • 61-Inch Mower Deck

    73
  • 72-Inch Mower Deck

    73
• Index

  74
• Service Record GD

  76
  • Record Service Dates

    76