Benutzerhandbuch für Intelligent Motion Systems MForce Series Microstepping PowerDrive

Inhaltsverzeichnis

• Getting Started: Microstepping MForce PowerDrive

  1
• Before You Begin

  1
• Tools and Equipment Required

  1
• Connecting the Power Supply

  1
• Connect Opto Reference and Logic Inputs

  1
• Connecting the Motor

  1
• Section 1.1: Introduction to the Microstepping MForce PowerDrive

  1
• Configuring

  1
• Features and Benefits

  1
• Section 1.2: Microstepping MForce PowerDrive Detailed Specifications

  1
• General Specifications

  1
• Setup Parameters

  1
• Mechanical Specifications

  1
• Pin Assignment and Description

  1
• P1 12-Pin Locking Wire Crimp Connector - Power, I/O and SPI Communications

  1
• P3 Connector - DC Power, 2-Pin Locking Wire Crimp

  1
• P4 Connector - Motor

  1
• Section 2.1: Mounting and Connection Guidelines

  3
• Mounting Recommendations

  3
• Securing Power Leads and Logic Leads

  4
• Layout and Interface Guidelines

  4
• Rules of Wiring .

  5
• Rules of Shielding

  5
• Recommended Wiring

  5
• Recommended Mating Connectors and Pins

  5
• Section 2.2: Interfacing DC Power

  7
• Choosing a Power Supply for Your MForce PowerDrive

  7
• DC Power Supply Recommendations

  8
• Recommended IMS Power Supplies

  8
• Basic DC Power Connection

  9
• Recommended Power and Cable Configurations .

  9
• Example A: DC Power Cabling Under 50 Feet

  9
• Example B: AC Power to Full Wave Bridge Cabling Over 50 Feet

  10
• Example C – Cabling 50 Feet or Greater, AC Power to Power Supply

  10
• Section 2.3: Motor Selection and Interface .

  11
• Selecting a Motor

  11
• Types and Construction of Stepping Motors

  11
• Sizing a Motor for Your System

  11
• Recommended IMS Motors

  12
• IMS Inside Out Stepper Motors

  13
• Connecting the Motor

  14
• 8 Lead Motors

  14
• 6 Lead Motors

  15
• 4 Lead Motors

  16
• Recommended Motor Cabling

  16
• Example A: Motor Cabling Less Than 50 Feet

  16
• Example B: Motor Cabling Greater Than 50 Feet

  17
• Recommended Motor Cable AWG Sizes

  17
• Section 2.4: Logic Interface and Connection

  19
• Optically Isolated Logic Inputs

  19
• Isolated Logic Input Pins and Connections

  19
• Isolated Logic Input Characteristics

  19
• Enable Input

  19
• Clock Inputs

  20
• Optocoupler Reference

  22
• Input Connection Examples

  23
• Switch Interface Example

  24
• Minimum Required Connections

  25
• Section 2.5: Connecting SPI Communications

  26
• Connecting the SPI Interface

  26
• SPI Signal Overview

  26
• SPI Pins and Connections

  27
• Logic Level Shifting and Conditioning Circuit

  27
• SPI Master with Multiple Microstepping MForce PowerDrive

  28
• Section 2.6: Using the IMS SPI Motor Interface

  29
• Installation

  29
• Configuration Parameters and Ranges

  29
• Color Coded Parameter Values

  29
• IMS SPI Motor Interface Menu Options

  30
• Screen 1: The Motion Settings Configuration Screen

  31
• MSEL (Microstep Resolution Selection)

  32
• HCDT (Hold Current Delay Time)

  33
• MRC (Motor Run Current)

  33
• MHC (Motor Hold Current)

  33
• DIR (Motor Direction)

  33
• User ID

  33
• IMS SPI Motor Interface Button Functions

  33
• Screen 2: I/O Settings Configuration Screen

  34
• Input Clock Type

  34
• Input Clock Filter

  34
• Enable Active High/Low

  34
• Warning Temperature

  34
• IMS Part Number/Serial Number Screen

  35
• Fault Indication

  35
• Upgrading the Firmware in the Microstepping MForce PowerDrive

  36
• The IMS SPI Upgrader Screen

  36
• Upgrade Instructions

  36
• Initialization Screen

  37
• Port Menu

  37
• Section 2.7: Using User-Defined SPI

  38
• SPI Timing Notes

  38
• Check Sum Calculation for SPI

  38
• SPI Commands and Parameters

  39
• SPI Communications Sequence

  40
• Figure GS.1: Minimum Logic and Power Connections

  1
• Figure 1.1.1: Microstepping MForce PowerDrive

  1
• Figure 1.2.1: MForce PowerDrive Mechanical Specifications

  1
• Figure 1.2.2: P1 — 12-Pin Locking Wire Crimp Pin Configuration

  1
• Figure 1.2.3: P3 — 2-Pin Locking Wire Crimp Pin Configuration

  1
• Figure 1.2.4: P4 — 4-Pin Locking Wire Crimp Pin Configuration

  1
• Figure 2.1.1: Base Mounting the MForce PowerDrive

  3
• Figure 2.1.2: End Mounting the MForce PowerDrive

  4
• Figure 2.2.1: IMS ISP300 Switch Mode Power Supply

  7
• Figure 2.2.2: MForce PowerDrive DC Power Connection

  9
• Figure 2.2.3: DC Cabling - Under 50 Feet

  9
• Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet

  10
• Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply

  10
• Figure 2.3.1 A & B: Per Phase Winding Inductance

  12
• Figure 2.3.2: 8 Lead Motor Series Connections

  14
• Figure 2.3.3: 8 Lead Motor Parallel Connections

  14
• Figure 2.3.4: 6 Lead Half Coil (Higher Speed) Motor Connections

  15
• Figure 2.3.5: 6 Lead Half Coil (Higher Speed) Motor Connections

  15
• Figure 2.3.6: 4 Lead Motor Connections

  16
• Figure 2.3.7: Motor Cabling Less than 50 Feet

  16
• Figure 2.3.8: Motor Cableing Greater than 50 Feet

  17
• Figure 2.4.1: Isolated Logic Pins and Connections

  19
• Figure 2.4.2: Input Clock Functions

  20
• Figure 2.4.3: Clock Input Timing Characteristics

  21
• Figure 2.4.4: Optocoupler Input Circuit Diagram

  22
• Figure 2.4.5: Open Collector Interface Example

  23
• Figure 2.4.6: Switch Interface Example

  24
• Figure 2.4.7: Minimum Required Connections

  25
• Figure 2.5.1: MD-CC300-000 Parameter Setup Cable

  26
• Figure 2.5.2: SPI Pins and Connections, 12-Pin Wire Crimp

  27
• Figure 2.5.3: Logic Level Shifting and Conditioning Circuit

  27
• Figure 2.5.4: SPI Master with a Single Microstepping MForce PowerDrive

  28
• Figure 2.5.5: SPI Master with Multiple Microstepping MForce PowerDrives

  28
• Figure 2.6.1: SPI Motor Interface Color Coding

  30
• Figure 2.6.2: SPI Motor Interface File Menu

  30
• Figure 2.6.3: SPI Motor Interface View Menu

  30
• Figure 2.6.4: SPI Motor Interface Recall Menu

  31
• Figure 2.6.5: SPI Motor Interface Upgrade Menu

  31
• Figure 2.6.6: SPI Motor Interface Help Menu and About Screen

  31
• Figure 2.6.7: SPI Motor Interface Motion Settings Screen

  32
• Figure 2.6.8: SPI Motor Interface I/O Settings Screen

  34
• Figure 2.6.9: SPI Motor Interface Part and Serial Number Screen

  35
• Figure 2.6.10: SPI Motor Interface Upgrade Utility

  36
• Figure 2.6.11: SPI Motor Interface Initialization

  37
• Figure 2.6.12: SPI Motor Interface Port Menu

  37
• Figure 2.7.1: SPI Timing

  38
• Figure 2.7.2: Read/Write Byte Order for Parameter Settings (Default Parameters Shown)

  40
• Table 1.2.1: Electrical Specifications

  1
• Table 1.2.2: Thermal Specifications

  1
• Table 1.2.3: I/O Specifications

  1
• Table 1.2.4: Communications Specifications

  1
• Table 1.2.5: Motion Specifications

  1
• Table 1.2.6: Setup Parameters

  1
• Table 1.2.7: P1 Connector – Power, I/O and SPI Communications

  1
• Table 1.2.8: P3 Connector

  1
• Table 1.2.9: P4 Connecter

  1
• Table 2.2.1: Recommended Wire Gauges .

  10
• Table 2.3.1: Recommended Wire Gauges

  17
• Table 2.4.1: Input Clocks Timing Table

  21
• Table 2.4.2: Optocoupler Reference Connection

  22
• Table 2.6.1: Setup Parameters and Ranges

  29
• Table 2.6.2: Microstep Resolution Settings

  32
• Table 2.6.3: Hold and Run Current Percentage Equivalents

  33
• Table 2.6.4: Input Clock Filter Settings

  34
• Table 2.6.5: Microstepping MForce PowerDrive Fault Codes

  35
• Table 2.7.1: SPI Commands and Parameters

  39