BenutzerhandbuchInhaltsverzeichnisContents9Record Keeping13PowerTech Medallion13Engine Serial Number Plate13Record Engine Serial Number14Engine Option Codes15Record Engine Control Unit (ECU) Serial Number17Record Fuel Injection Pump Model Number17Safety18Recognize Safety Information18Understand Signal Words18Follow Safety Instructions18Replace Safety Signs19Prevent Bypass Starting19Handle Fuel Safely—Avoid Fires19Prepare for Emergencies20Handle Starting Fluid Safely20Handle Fluids Safely—Avoid Fires20Service Engines Safely21Wear Protective Clothing21Protect Against Noise21Handle Chemical Products Safely22Stay Clear of Rotating Drivelines22Practice Safe Maintenance23Work In Ventilated Area23Avoid High-Pressure Fluids24Avoid Heating Near Pressurized Fluid Lines24Do Not Open High-Pressure Fuel System24Remove Paint Before Welding or Heating25Service Cooling System Safely25Install Fan Guards26Avoid Hot Parts26Avoid Harmful Asbestos Dust27Prevent Battery Explosions27Use Proper Lifting Equipment27Use Proper Tools28Handling Batteries Safely29Protect Against High Pressure Spray30Dispose of Waste Properly30Fuels, Lubricants, and Coolant31Diesel Fuel31Lubricity of Diesel Fuel31Handling and Storing Diesel Fuel32Testing Diesel Fuel32Bio-Diesel Fuel33Minimizing the Effect of Cold Weather on Diesel Engines34Diesel Engine Break-In Oil35Diesel Engine Oil36Diesel Engine Oil and Filter Service Intervals37Mixing of Lubricants39Oil Filters40OILSCAN™and COOLSCAN™40Alternative and Synthetic Lubricants41Lubricant Storage41Grease42Diesel Engine Coolant43Drain Intervals for Diesel Engine Coolant44Supplemental Coolant Additives45Testing Diesel Engine Coolant45Operating in Warm Temperature Climates46Disposing of Coolant46Instrument Panel Identification47Instrument Panels - Identification47Instrument Panel - Elect. Cont. Earlier Engines49Instrument Panel49Using Diagnostic Gauge to Access Engine Information56Using Touch Switches to Display Information58Changing Units of Measure (English or Metric)60Viewing Engine Configuration Data62Viewing Active Engine Service Codes/Diagnostic Trouble Codes (DTCs)64Viewing Stored Service Codes/Diagnostic Trouble Codes (DTCs) in the Engine ECU65Instrument Panel - Elect. Cont. Later Engines66Instrument Panels66Using Diagnostic Gauge to Access Engine Information69Main Menu Navigation70Engine Configuration Data71Accessing Stored Trouble Codes73Accessing Active Trouble Codes75Engine Shutdown Codes77Adjusting Backlighting78Adjusting Contrast80Selecting Units Of Measurement82Setup 1-Up Display85Setup 4-Up Display91Instrument Panel - Mech. Cont. "270" Engines97Instrument Panel (Earlier 4.5 L "270" Engines)97Instrument Panel (Later 4.5 L "270" Engines)99Engine Operation - Except 4.5L "270" Engines101Engine Break-In Service101Starting the Engine104Normal Engine Operation107Warming Engine108Cold Weather Operation109Using a Booster Battery or Charger111Avoid Excessive Engine Idling112Changing Engine Speed113Stopping The Engine116Auxiliary Gear Drive Limitations117Generator Set (Standby) Applications117Engine Operation- 4.5 L "270" Engines118Normal Engine Operation118Break-In Service119Auxiliary Gear Drive Limitations120Generator Set (Standby) Power Units121Starting The Engine121Cold Weather Starting123Warming Engine125Avoid Excessive Engine Idling126Stopping the Engine127Using a Booster Battery or Charger128Lubrication and Maintenance130Observe Service Intervals130Use Correct Fuels, Lubricants, and Coolant130Lubrication and Maintenance Service Interval Chart—Standard Industrial Engines131Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications133Lubrication & Maintenance/Daily135Daily Prestarting Checks135Lubrication & Maintenance/500 Hour/12 Month140Servicing Fire Extinguisher140Checking Engine Mounts140Servicing Battery141Manual Belt Tensioner Adjustment143Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive)144Changing Engine Oil and Replacing Filter146Checking Crankcase Vent System148Checking Air Intake System150Replacing Fuel Filter Elements151Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)153Checking Engine Electrical Ground Connections155Checking Cooling System155Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes156Testing Diesel Engine Coolant158Pressure Testing Cooling System159Checking and Adjusting Engine Speeds160Lubrication & Maint./2000 Hour/24 Month161Adjusting Variable Speed (Droop) — 4.5 L "270" Generator Set Engines Only161Checking Crankshaft Vibration Damper (6-Cylinder Engine Only)162Flushing and Refilling Cooling System163Testing Thermostats Opening Temperature166Check and Adjust Valve Clearance (All Engines Except 4045HF475 And 6068HF475)169Check and Adjust Valve Clearance (4045HF475 And 6068HF475 Engines)172Test Glow Plugs for Continuity (4045HF475 And 6068HF475 Engines)175Service as Required176Additional Service Information176Do Not Modify Fuel System177Adding Coolant178Replacing Single Stage Air Cleaner180Replacing Axial Seal Air Cleaner Filter Element181Replacing Radial Seal Air Cleaner Filter Element183Replacing Fan and Alternator Belts185Checking Fuses186Checking Air Compressors186Bleeding the Fuel System (Engines With Electronic Fuel Systems And Bosch VP44 Pump)187Bleed the Fuel System (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)189Bleed the Fuel System (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail) (4045HF475, 6068HF475)192Bleed the Fuel System (4045DF270, 4045TF270)194Troubleshooting197General Troubleshooting Information197Precautions For Welding On Engines Equipped With Electronic Engine Control Unit (ECU)198Precautions for Electrical System When Steam Cleaning Engine198Engine Wiring Layout (Electronic Fuel System With Stanadyne DE10 Injection Pump)199Engine Wiring Layout (Electronic Fuel System With Bosch VP44 Injection Pump)200Engine Wiring Layout (Electronic Fuel System With Denso High Pressure Common Rail)(4045HF475,6068HF475)201Engine Wiring Diagram (With Earlier Electronic Instrument Panel)202Engine Wiring Diagram (Engines With Electronic Instrument Panel)203Engine Wiring Diagram (With Later Full-Featured Electronic Instrument Panel)204Engine Wiring Diagram (With Later Full-Featured Electronic Instrument Panel)—Continued205Engine Troubleshooting206Blink Code Method for Retrieving Diagnostic Trouble Codes (All Except Early VP44 Pump Engines)213Blink Code Method for Retrieving Diagnostic Trouble Codes (Early VP44 Pump Engines Only)214Instrument Panel Method for Retrieving Diagnostic Trouble Codes216Displaying Of Diagnostic Trouble Codes (DTCs)217Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Stanadyne DE10 Pump)218Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Bosch VP44 Pump)220Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Denso High Pressure Common Rail) ("475" Engines)222Error Codes Displayed (With Early Electronic Panels)224Intermittent Fault Diagnostics (With Electronic Controls)225Displaying Diagnostic Gauge Software (Later Engines)225Storage227Engine Storage Guidelines227Preparing Engine for Long Term Storage228Removing Engine from Long Term Storage229Specifications230General OEM Engine Specifications230Engine Power Ratings And Fuel System Specifications232Engine Crankcase Oil Fill Quantities235Unified Inch Bolt and Screw Torque Values236Metric Bolt and Screw Torque Values237Lubrication and Maintenance Records238Using Lubrication and Maintenance Records238Daily (Prestarting) Service238500 Hour/12 Month Service2392000 Hour/24 Month Service240Service as Required241Emission System Warranty242U.S. EPA Emmission Control Warranty Statement242Emission Control System Certification Label243John Deere Service Literature Available244Technical Information244Page Numbers9Section 0113Section 0518Section 1031Section 1547Section 1649Section 1766Section 1897Section 19101Section 20118Section 21130Section 25135Section 30140Section 35161Section 40176Section 45197Section 50227Section 55230Section 60238Section 65242Section 70244Größe: 4,13 MBSeiten: 250Language: EnglishHandbuch öffnen
