Benutzerhandbuch für Kawasaki STX-15F

Inhaltsverzeichnis

• tables

  1
  • LIST OF ABBREVIATIONS

    6
  • Units of Mass

    23
  • Units of Volume

    23
  • Units of Force

    23
  • Units of Length

    23
  • Units of Torque

    23
  • Units of Pressure

    23
  • Units of Speed

    23
  • Units of Power

    23
  • General Fasteners (stainless bolt and nut)

    31
  • Throttle Lever Free Play

    34
  • Engine Oil

    37
  • Valve Clearance

    40
  • Example

    41
  • Example

    42
  • Battery Terminal Voltage

    47
  • Idle Speed

    82
  • Throttle Sensor Output Voltage

    82
  • Output Voltage at Sensor

    82
  • Throttle Sensor Input Voltage

    82
  • Input Voltage at ECU

    83
  • Throttle Sensor Input Voltage

    83
  • Input Voltage at Sensor

    83
  • Throttle Sensor Output Voltage

    84
  • Idle Speed

    84
  • Output Voltage at ECU

    84
  • Throttle Sensor Output Voltage

    85
  • Output Voltage at Sensor

    85
  • Throttle Sensor Resistance

    85
  • Inlet Air Pressure Sensor Input Voltage

    87
  • Input Voltage at ECU

    87
  • Inlet Air Pressure Sensor Input Voltage

    88
  • Input Voltage at Sensor Connector

    88
  • Inlet Air Pressure Sensor Output Voltage

    88
  • Output Voltage at ECU

    88
  • Inlet Air Pressure Sensor Output Voltage

    89
  • Output Voltage at Sensor Connector

    89
  • Output Voltage Performance

    89
  • Inlet Air Temperature Sensor Output Voltage

    90
  • Output Voltage at ECU

    90
  • Inlet Air Temperature Sensor Resistance

    91
  • Water Temperature Sensor Output Voltage

    94
  • Output Voltage at ECU

    94
  • Vehicle-down Sensor Power Source Voltage

    99
  • Power Source Voltage at Sensor

    99
  • Vehicle-down Sensor Output Voltage

    99
  • Output Voltage at Sensor

    99
  • Injector Resistance

    103
  • Injector Power Source Voltage

    104
  • Power Source Voltage at Injector Connector

    104
  • Injector Output Voltage

    104
  • Output Voltage at Injector Connector

    104
  • Fuel Line Maximum Pressure

    105
  • Ignition Coil Input Voltage at Ignition Coil

    107
  • Input Voltage at ECU

    107
  • Water Temperature Sensor Output Voltage

    111
  • Output Voltage at ECU

    111
  • ECU Grounding Inspection

    114
  • ECU Power Source Inspection

    115
  • Testing Relay

    117
  • Testing Relay

    118
  • Idle Speed

    126
  • Idle Speed

    127
  • ISC Resistance

    128
  • Fuel Pressure (idling)

    132
  • Amount of Fuel Flow

    134
  • Pump Power Source Voltage

    140
  • Power Source Voltage at Pump Lead Connector

    140
  • Pump Operating Voltage

    140
  • Oil Pressure

    165
  • Camshaft Journal, Camshaft Cap Clearance

    196
  • Camshaft Journal Diameter

    196
  • Camshaft Runout

    196
  • Cam Height

    196
  • Cylinder Compression

    198
  • Cylinder Head Warp

    201
  • Valve/Valve Guide Clearance (Wobble Method)

    203
  • Valve Seating Surface Outside Diameter

    204
  • Valve Seating Surface Width

    204
  • Cylinder Inside Diameter

    212
  • Piston Diameter

    212
  • Piston Ring/Groove Clearance

    212
  • Piston Ring Thickness

    213
  • Piston Ring End Gap

    213
  • Connecting Rod Bend

    241
  • Connecting Rod Twist

    242
  • Connecting Rod Big End Side Clearance

    242
  • Connecting Rod Big End Bearing Insert/Crankpin Clearance

    242
  • Crankpin Diameter

    242
  • Crankpin Diameter Marks

    243
  • Connecting Rod Big End Bore Diameter Marks

    243
  • Crankshaft Main Bearing Insert/Journal Clearance

    244
  • Crankshaft Main Journal Diameter

    244
  • Crankshaft Main Journal Diameter Marks

    244
  • Crankcase Main Bearing Bore Diameter Marks

    245
  • Crankshaft Side Clearance

    246
  • Crankshaft ##3 Main Journal Width

    246
  • Crankshaft Runout

    246
  • Drive Shaft Runout

    270
  • Impeller Outside Diameter

    285
  • Pump Case Inside Diameter

    285
  • Impeller Clearance

    285
  • Steering Position Sensor Clearance

    301
  • Rivet Removal Drill Bit Size

    314
  • Rivet Removal Drill Bit Size

    324
  • Color Codes

    344
  • Kawasaki-recommended chargers

    349
  • Terminal Voltage: 11.5 ∼ less than 12.6 V

    350
  • Terminal Voltage: less than 11.5 V

    350
  • Starter Motor Brush Length

    355
  • Commutator Diameter

    356
  • Magneto Output Voltage

    359
  • Stator Coil Resistance Test

    359
  • Regulator/Rectifier Inspection Unit: k

    360
  • Crankshaft Sensor Resistance

    364
  • 3 Needle Arcing Distance

    367
  • Winding Resistance

    367
  • Spark Plug Lead Resistance

    368
  • Primary Lead Connections

    370
  • Ignition Coil Primary Peak Voltage

    370
  • Connections

    371
  • Crankshaft Sensor Peak Voltage

    371
  • Connections

    371
  • Camshaft Position Sensor Peak Voltage

    371
  • Steering Position Sensor Clearance

    376
  • Steering Position Sensor Clearance

    376
  • Connections to Steering Position Sensor Connector

    377
  • Steering Position Sensor Input Voltage

    377
  • Connections to Steering Position Sensor Connector

    378
  • Steering Position Sensor Output Voltage

    378
  • Meter Reading

    381
  • Water Temperature Sensor Resistance

    382
  • Oil Temperature Sensor Resistance

    382
  • Output Voltage

    388
  • Relay Assembly Circuit Inspection (with the battery disconnected

    391
  • Relay Assembly Circuit Inspection (with the battery connected)

    391
• toc

  1
  • Read OWNER'S MANUAL before operating.

    6
    • MAINTENANCE AND ADJUSTMENTS

      7
    • EMISSION CONTROL INFORMATION

      7
    • Foreword

      8
    • General Information

      11
      • This watercraft is equipped with the Smart Learning Operation mo

        12
      • Before starting to perform an inspection service or carry out a

        13
        • Kawasaki Diagnostic System (KDS) Software

          13
        • Adjustments

          13
        • Auxiliary Cooling

          13
          • Battery Ground

            15
          • Edges of Parts

            15
          • Solvent

            15
          • Cleaning Watercraft before Disassembly

            16
          • Arrangement and Cleaning of Removed Parts

            16
          • Storage of Removed Parts

            16
          • Inspection

            16
          • Replacement Parts

            16
          • Assembly Order

            17
          • Tightening Sequence

            17
          • Tightening Torque

            17
          • Force

            17
          • Gasket, O-ring

            17
          • Liquid Gasket, Locking Agent

            18
          • Press

            18
          • Ball Bearing

            18
          • Oil Seal, Grease Seal

            18
          • Circlips, Cotter Pins

            19
          • Lubrication

            19
          • Direction of Engine Rotation

            19
          • Electrical Wires

            19
      • JT1500-A1 Left Side View

        20
      • JT1500-A1 Right Side View

        20
      • Prefixes for Units

        23
      • Units of Temperature

        23
    • Periodic Maintenance

      25
      • The scheduled maintenance must be done in accordance with this c

        26
      • The following table list the tightening torque for the major fas

        27
      • Oil Filter Wrench:

        33
      • Fuel System

        34
        • Throttle Control System Inspection

          34
          • Torque -

            34
        • Air Filter Drain Caps Inspection and Cleaning

          34
        • Air Filter Inspection and Cleaning

          35
        • Fuel Vent Check Valve Inspection

          35
        • Fuel Pump Screen Cleaning

          36
        • Throttle Shaft Spring Inspection

          36
        • Engine Lubrication System

          36
          • Engine Oil Change

            36
            • Torque -

              38
          • Oil Filter Replace

            38
            • Special Tool -

              38
            • Torque -

              38
        • Engine Top End

          39
          • Air Suction Valve Inspection

            39
          • Valve Clearance Inspection

            39
            • Special Tool -

              39
          • INLET VALVE CLEARANCE ADJUSTMENT CHART

            41
          • EXHAUST VALVE CLEARANCE ADJUSTMENT CHART

            42
            • Engine Mounting Bolts Inspection and Tightness

              43
              • Torque -

                43
        • Engine Bottom End

          43
          • Coupling Damper Inspection

            43
        • Cooling and Bilge Systems

          43
          • Cooling System Flushing

            43
          • Bilge System Flushing

            45
        • Pump and Impeller

          46
          • Impeller Inspection

            46
        • Steering

          46
          • Steering Cable/Shift Cable Inspection

            46
          • Handlebar Pivot Lubrication

            46
        • Hull/Engine Hood

          47
          • Drain Plug Inspection

            47
        • Electrical System

          47
          • Battery Charging Condition Inspection

            47
          • Battery Terminals Inspection

            47
          • Spark Plug Cleaning and Inspection

            48
            • Owner's Tool -

              48
            • Owner's Tool -

              48
            • Torque -

              48
        • Lubrication

          48
        • All Hoses, Hose Clamps, Nuts, Bolts and Fasteners Check

          51
          • Nuts, Bolts, and Fasteners Tightness Inspection

            51
            • Nut, Bolt and Fastener to be checked

              51
          • Hose and Hose Connect Inspection

            51
          • Rubber Strap Inspection

            53
    • Fuel System (DFI)

      55
      • Oil Pressure Gauge, 5 kgf/cm :

        66
      • 1.

        67
      • DFI System Wiring Diagram

        70
        • Part Name

          71
      • Terminal Numbers of ECU Connectors

        72
      • There are a number of important precautions that should be follo

        73
        • Special Tool -

          74
      • Self-diagnosis Outline

        76
        • Service Code (Character) Table

          77
          • Note:

            78
          • Memory of Service Code (Character)

            78
      • Sample Diagnosis Sheet

        79
      • Throttle Sensor Removal/Adjustment

        81
        • Special Tool -

          82
        • Torque -

          82
        • Input Voltage Inspection

          82
          • Special Tool -

            82
          • Special Tool -

            83
        • Output Voltage Inspection

          84
          • Special Tool -

            84
          • Special Tool -

            85
        • Resistance Inspection

          85
          • Special Tool -

            85
      • CAUTION

        87
        • Inlet Air Pressure Sensor Removal

          87
        • Inlet Air Pressure Sensor Installation

          87
          • Torque -

            87
        • Input Voltage Inspection

          87
          • Special Tool -

            87
          • Special Tool -

            88
        • Output Voltage Inspection

          88
          • Special Tool -

            89
      • Inlet Air Temperature Removal/Installation

        90
        • Torque -

          90
        • Output Voltage Inspection

          90
          • Special Tool -

            90
        • Sensor Resistance Inspection

          91
      • Water Temperature Sensor Removal/Installation

        93
        • Torque -

          93
        • Output Voltage Inspection

          93
          • Special Tool -

            94
        • Sensor Resistance Inspection

          95
      • Crankshaft Sensor Removal/Installation

        96
        • Crankshaft Sensor Inspection

          96
      • Camshaft Position Sensor Removal/Installation

        97
        • Camshaft Position Sensor Inspection

          97
      • This sensor has a weight [A] with two magnets inside, and sends

        98
        • Vehicle-down Sensor Removal

          98
        • Vehicle-down Sensor Installation

          98
          • Torque -

            98
        • Vehicle-down Sensor Inspection

          99
          • Special Tool -

            99
          • Special Tool -

            99
      • Fuel Injector Removal

        101
        • Fuel Injector Installation

          101
          • Torque -

            102
        • Audible Inspection

          102
        • Injector Signal Test

          102
          • Special Tool -

            103
        • Injector Resistance Inspection

          103
          • Special Tool -

            103
        • Injector Unit Test

          103
        • Injector Voltage Inspection

          104
          • Special Tool -

            104
          • Special Tool -

            104
        • Injector Fuel Line Inspection

          105
      • Ignition Coil ##1, ##4: Service Code 51-COL1

        107
        • Ignition Coil Removal/Installation

          107
        • Input Voltage Inspection

          107
          • Special Tool -

            107
      • Service Code/Character

        111
        • Oil Temperature Sensor Removal/Installation

          111
          • Torque -

            111
        • Output Voltage Inspection

          111
          • Special Tool -

            111
        • Sensor Resistance Inspection

          112
      • JT1500-A2 model ∼;

        113
      • CAUTION

        114
        • ECU Removal

          114
        • ECU Installation

          114
          • Torque -

            114
        • ECU Power Supply Inspection

          114
          • Special Tool -

            114
        • ECU Power Source Circuit

          116
      • Main Fuse Inspection

        117
        • Relay Assembly Removal

          117
        • Relay Assembly Inspection

          117
          • Special Tool -

            117
      • Free Play Inspection

        119
        • Throttle Cable Adjustment

          119
        • Throttle Case Removal/Disassembly

          119
        • Throttle Case Assembly/Installation

          120
          • Torque -

            121
        • Throttle Cable Removal

          121
        • Throttle Cable Installation

          122
          • Torque -

            123
        • Throttle Case and Cable Lubrication

          123
        • Throttle Cable Inspection

          123
      • Air Filter Removal

        124
        • Air Filter Installation

          124
          • Torque -

            124
        • Air Filter Disassembly

          125
        • Air Filter Assembly

          125
          • Torque -

            125
      • Idle Speed Inspection

        126
        • High Altitude Performance Adjustment

          126
        • Throttle Body Assy Removal

          126
        • Throttle Body Assy Installation

          126
          • Torque -

            126
        • Throttle Body Assy Disassembly

          126
        • Throttle Bore Cleaning

          126
        • ISC (Idle Speed Controller) Removal/Installation

          127
          • Torque -

            127
        • ISC (Idle Speed Controller) Inspection

          127
        • ISC Resistance Inspection

          128
          • Special Tool -

            128
      • Inlet Manifold Removal

        129
        • Inlet Manifold Installation

          130
          • Torque -

            130
          • Torque -

            130
          • Torque -

            130
          • Torque -

            131
      • Fuel Pressure Inspection

        132
        • Special Tools -

          132
        • Fuel Flow Rate Inspection

          133
      • Fuel Vent Check Valve Mounting

        135
        • Fuel Vent Check Valve Inspection

          135
      • Fuel Filter Removal

        136
        • Fuel Filter Installation

          137
          • Torque -

            137
      • Fuel Pump Removal

        138
        • Fuel Pump Installation

          139
        • Power Source Voltage Inspection

          139
          • Special Tools -

            140
        • Operating Voltage Inspection

          140
          • Special Tools -

            140
        • Fuel Pump Relay Removal

          141
        • Fuel Pump Relay Inspection

          141
      • Fuel Tank Removal

        142
        • Fuel Tank Installation

          143
        • Fuel Tank Cleaning

          143
        • Fuel Filler and Tube Removal

          144
        • Fuel Filler and Tube Installation

          144
          • Torque -

            144
    • Engine Lubrication System

      145
      • Oil Pressure Gauge, 10 kgf/cm :

        151
      • WARNING

        152
        • Oil Level Inspection

          152
        • Engine Oil Change

          154
        • Oil Filter Replacement

          154
      • Oil Cooler Removal

        155
        • Special Tool -

          155
        • Oil Cooler Installation

          155
          • Torque -

            155
          • Torque -

            156
        • Oil Cooler Disassembly

          156
        • Oil Cooler Assembly

          156
          • Sealant -

            156
          • Torque -

            156
        • Oil Cooler Inspection

          157
      • Breather Case Removal

        158
        • Breather Case Installation

          158
          • Torque -

            158
          • Sealant -

            158
          • Torque -

            158
        • Oil Separator Tank Removal

          158
        • Oil Separator Tank Installation

          159
          • Torque -

            159
        • Blowby Gas System Inspection

          159
      • Oil Pan Removal

        160
        • Oil Pan Installation

          160
          • Torque -

            160
          • Torque -

            160
      • Oil Pump Sprocket Removal

        161
        • Oil Pump Sprocket Installation

          161
          • Torque -

            161
          • Torque -

            162
        • Oil Pump Removal

          162
        • Oil Pump Installation

          162
          • Torque -

            162
        • Oil Pump Inspection

          163
        • Oil Screen Removal

          163
        • Oil Screen Installation

          163
          • Torque -

            163
        • Oil Pressure Relief Valve Inspection

          164
          • Torque -

            164
        • Oil Pump Sprocket Chain Removal

          164
      • Oil Pressure Measurement

        165
        • Special Tool -

          165
        • Special Tool -

          165
      • Oil Pressure Switch Removal

        167
        • Oil Pressure Switch Installation

          167
          • Sealant -

            167
          • Torque -

            167
    • Exhaust System

      169
      • Exhaust Manifold Removal

        172
        • Exhaust Manifold Installation

          173
          • Torque -

            173
          • Torque -

            173
        • Exhaust Manifold Cleaning and Inspection

          174
      • Exhaust Pipe Removal

        175
        • Exhaust Pipe Installation

          175
          • Torque -

            175
        • Exhaust Pipe Cleaning and Inspection

          176
      • Water Box Muffler Removal

        177
        • Water Box Muffler Installation

          177
        • Water Box Muffler Inspection

          178
    • Engine Top End

      179
      • Valve Head Thickness

        185
      • Valve Stem Bend

        185
      • Compression Gauge, 20 kgf/cm :

        186
      • Air Suction Valve Removal

        189
        • Air Suction Valve Installation

          189
          • Torque -

            189
        • Air Suction Valve Check

          189
        • Clean Air System Hose Inspection

          189
      • Cylinder Head Cover Removal

        190
        • Cylinder Head Cover Installation

          190
          • Sealant -

            190
          • Torque -

            190
      • Camshaft Chain Tensioner Removal

        191
        • Camshaft Chain Tensioner Installation

          191
          • Torque -

            191
          • Torque -

            191
      • Camshaft Removal

        192
        • Special Tool -

          192
        • Camshaft Installation

          193
          • Torque -

            193
          • Special Tool -

            194
          • Torque -

            194
        • Piston TDC Finding

          194
          • Special Tool -

            195
          • Special Tool -

            195
          • Special Tool -

            195
        • Camshaft, Camshaft Cap Wear

          196
          • Torque -

            196
        • Camshaft Runout

          196
        • Cam Wear

          196
        • Camshaft Chain Removal

          197
      • Cylinder Compression Measurement

        198
        • Special Tools -

          198
        • Torque -

          198
        • Cylinder Head Removal

          199
        • Cylinder Head Installation

          200
          • Torque -

            201
          • Torque -

            201
          • Torque -

            201
          • Torque -

            201
        • Cylinder Head Warp

          201
      • Valve Clearance Check

        202
        • Valve Removal

          202
          • Special Tools -

            202
        • Valve Installation

          202
        • Valve Guide Removal

          202
          • Special Tool -

            202
        • Valve Guide Installation

          203
          • Special Tool -

            203
          • Special Tool -

            203
        • Valve-to-Guide Clearance Measurement (Wobble Method)

          203
        • Valve Seat Inspection

          204
        • Valve Seat Repair

          204
      • Cylinder Removal

        209
        • Piston Removal

          209
          • Special Tool -

            209
        • Piston/Cylinder Installation

          210
          • Special Tools -

            211
        • Cylinder Wear

          212
        • Piston Wear

          212
        • Piston Ring, Piston Ring Groove Wear

          212
        • Piston Ring Groove Width

          212
        • Piston Ring Thickness

          213
        • Piston Ring End Gap

          213
    • Engine Removal/Installation

      215
      • Engine Removal

        218
        • Engine Damper Removal

          219
        • Engine Damper Installation

          220
          • Torque -

            220
        • Engine Installation

          220
          • Torque -

            220
    • Engine Bottom End

      221
      • Oil Seal & Bearing Remover:

        226
      • Coupling/Output Shaft Removal

        228
        • Special Tools -

          228
        • Special Tool -

          228
        • Special Tool -

          229
        • Coupling/Output Shaft Installation

          229
          • Special Tool -

            229
          • Torque -

            229
          • Torque -

            229
          • Torque -

            230
          • Special Tools -

            230
          • Torque -

            230
        • Coupling Damper Inspection

          230
        • Output Cover Oil Seal Replacement

          230
          • Special Tool -

            230
        • Oil Seal Inspection

          231
        • Magneto Cover Bearing Replacement

          231
          • Special Tool -

            231
          • Special Tool -

            231
        • Ball Bearing Lubrication

          231
        • Ball Bearing Inspection

          231
      • Magneto Flywheel Removal

        232
        • Special Tool -

          232
        • Magneto Flywheel Installation

          232
          • Special Tool -

            233
          • Special Tool -

            233
          • Torque -

            233
      • Stator Removal

        234
        • Stator Installation

          234
          • Torque -

            234
          • Torque -

            234
      • Crankcase Splitting

        235
        • Crankcase Assembly

          236
          • Sealant -

            236
          • Torque -

            237
          • Torque -

            237
          • Torque -

            237
          • Torque -

            237
      • Crankshaft Removal

        238
        • Crankshaft Installation

          238
        • Connecting Rod Removal

          239
        • Connecting Rod Installation

          239
        • Connecting Rod Bend

          241
        • Connecting Rod Twist

          242
        • Connecting Rod Big End Side Clearance

          242
        • Connecting Rod Big End Bearing Insert/Crankpin Wear

          242
        • Crankshaft Main Bearing Insert/Journal Wear

          244
        • Marking Position

          245
          • Crankshaft Side Clearance

            246
          • Crankshaft Runout

            246
    • Cooling and Bilge Systems

      247
      • Breather Removal

        250
        • Breather Installation

          250
        • Breather Cleaning and Inspection

          250
        • Filter Removal

          250
        • Filter Installation

          251
        • Filter Cleaning and Inspection

          251
      • Hose Removal

        252
        • Hose Installation

          252
        • Hose Inspection

          252
      • Cooling System Flushing

        253
        • Bilge System Flushing

          253
      • Water Pipe Removal

        256
        • Water Pipe Installation

          256
      • CAUTION

        257
        • Summary Procedures after Submerging

          257
          • Detailed Procedures after Submerging

            259
    • Drive System

      263
      • Bearing Driver Set:

        267
      • Drive Shaft Removal/Installation

        268
        • Special Tool -

          268
        • Torque -

          268
        • Drive Shaft Holder Removal/Disassembly

          268
        • Drive Shaft Holder Assembly/Installation

          269
          • Special Tool -

            269
          • Torque -

            269
        • Drive Shaft Runout

          270
    • Pump and Impeller

      271
      • Oil Seal & Bearing Remover:

        275
      • Pump Removal

        276
        • Pump Installation

          277
          • Sealant -

            277
          • Torque -

            277
            • Torque -

              278
          • Torque -

            278
          • Torque -

            279
        • Pump Disassembly

          279
          • Special Tools -

            280
          • Special Tool -

            280
          • Special Tool -

            281
          • Special Tool -

            281
        • Pump Assembly

          281
          • Special Tool -

            281
          • Torque -

            282
          • Special Tool -

            282
          • Special Tool -

            282
          • Special Tool -

            283
          • Special Tool -

            283
          • Special Tools -

            284
          • Torque -

            284
          • Torque -

            284
        • Impeller Inspection

          284
        • Impeller Outside Diameter Measurement

          285
        • Pump Inspection

          285
        • Impeller Clearance

          285
        • Water Filter Cover Removal/Installation

          285
          • Torque -

            285
    • Steering

      287
      • Box Wrench (27 mm):

        290
      • Steering Cable Adjustment

        291
        • Torque -

          291
        • Steering Cable Removal

          291
          • Special Tool -

            292
        • Steering Cable Installation

          293
          • Torque -

            293
          • Torque -

            293
        • Steering Cable Inspection

          293
        • Steering Cable Lubrication

          293
      • Handlebar Removal

        294
        • Handlebar Installation

          295
          • Torque -

            295
          • Torque -

            295
      • Steering Removal

        297
        • Steering Installation

          300
          • Torque -

            301
          • Torque -

            301
            • Torque -

              301
      • Shift Cable Adjustment

        303
        • Shift Cable Removal

          303
          • Special Tool -

            305
        • Shift Cable Installation

          305
          • Torque -

            305
        • Shift Cable Inspection

          305
        • Shift Cable Lubrication

          305
        • Reverse Bucket Removal/Installation

          306
          • Torque -

            306
        • Shift Lever Shaft Removal/Installation

          306
          • Torque -

            306
    • Hull/Engine Hood

      307
      • Seat Removal

        312
        • Seat Installation

          312
        • Front Storage Compartment Cover Removal

          312
        • Front Storage Compartment Cover Disassembly

          313
        • Front Storage Compartment Cover Assembly

          314
          • Torque -

            314
        • Mirror Removal

          315
        • Mirror Installation

          315
        • Mirror Stay Removal

          315
        • Mirror Stay Installation

          316
        • Front Storage Pocket Removal

          317
        • Front Storage Pocket Installation

          317
        • Storage Pocket Disassembly/Assembly

          317
        • Crossmember Removal

          317
        • Crossmember Installation

          318
          • Torque -

            318
        • Handrail Removal

          319
        • Handrail Installation

          319
        • Drain Plug Housing Removal

          319
        • Drain Plug Housing Installation

          319
        • Exhaust Outlet Removal

          319
        • Exhaust Outlet Installation

          319
        • Stabilizer Removal

          320
        • Stabilizer Installation

          320
          • Torque -

            320
        • Reboarding Step Removal

          320
        • Reboarding Step Installation

          320
      • To replace the hull, remove the various parts in the following s

        321
      • NOTE

        322
        • Rubber Parts Location

          322
        • Rivet Removal

          324
        • Rivet Installation

          324
        • Front Bumper Removal

          324
        • Front Bumper Installation

          324
        • Rear Bumper Removal

          324
        • Rear Bumper Installation

          324
        • Side Bumper Removal

          325
        • Side Bumper Installation

          325
    • Electrical System

      327
      • 1.

        329
      • JT1500-A1

        338
      • JT1500-A1

        339
      • JT1500-A2 ∼

        340
      • JT1500-A2 ∼

        341
      • Hand Tester:

        343
      • There are a number of important precautions that should be follo

        344
      • Wiring Inspection

        346
        • Special Tool -

          346
      • Removal

        347
        • Installation

          347
        • Electrolyte Filling

          347
        • Initial Charge

          349
        • Precautions

          349
          • 1)

            349
          • 2)

            349
          • 3)

            350
          • 4)

            350
        • Interchange

          350
          • Charging Condition Inspection

            350
          • Refreshing Charge

            350
      • Starter Relay Removal

        352
        • Starter Relay Installation

          352
          • Torque -

            352
          • Torque -

            352
        • Starter Relay Inspection

          352
          • Special Tool -

            352
        • Starter Motor Removal

          353
        • Starter Motor Installation

          353
          • Torque -

            353
        • Starter Motor Disassembly

          354
        • Starter Motor Assembly

          354
          • Torque -

            355
        • Brush Inspection

          355
        • Commutator Cleaning and Inspection

          355
        • Armature Inspection

          356
          • Special Tool -

            356
        • Brush Lead Inspection

          356
          • Special Tool -

            356
        • Brush Plate and Terminal Bolt Inspection

          356
        • Reduction Gear Removal/Installation

          357
        • Reduction Gear Inspection

          357
        • Electric Starter Circuit

          357
      • Magneto Output Voltage

        359
        • Regulator/Rectifier Removal/Installation

          359
          • Torque -

            360
        • Regulator/Rectifier Inspection

          360
          • Special Tool -

            360
        • Regulator Inspection

          360
        • Charging System Circuit

          361
      • WARNING

        363
        • Crankshaft Sensor Removal

          363
        • Crankshaft Sensor Installation

          363
          • Torque -

            363
          • Torque -

            363
          • Sealant -

            364
          • Torque -

            364
        • Timing Rotor Removal

          364
          • Special Tools -

            364
        • Timing Rotor Installation

          364
          • Torque -

            364
        • Crankshaft Sensor Inspection

          364
        • Ignition Coil Removal

          365
        • Ignition Coil Installation

          366
          • Torque -

            366
        • Ignition Coil Inspection

          367
        • Camshaft Position Sensor Removal

          368
        • Camshaft Position Sensor Installation

          368
          • Torque -

            368
        • Camshaft Position Sensor Inspection

          369
          • Special Tool -

            369
        • Igniter Removal/Installation

          369
        • Igniter Inspection

          369
          • Special Tools -

            370
          • Special Tool -

            371
          • Special Tools -

            371
          • Special Tool -

            371
          • Special Tool -

            371
        • Spark Plug Removal

          372
        • Spark Plug Installation

          372
        • Spark Plug Inspection

          372
        • Spark Plug Adjustment

          372
        • Spark Plug Cleaning

          372
        • Ignition System Circuit

          373
      • Steering Position Sensor and Magnet Removal

        375
        • Steering Position Sensor and Magnet Installation

          375
        • Inspection of Kawasaki Smart Steering System

          376
        • Steering Position Sensor Clearance

          376
        • Steering Position Sensor Input Voltage Inspection

          377
          • Special Tool -

            377
        • Steering Position Sensor Output Voltage Inspection

          378
          • Special Tool -

            378
        • Steering Position Sensor Circuit

          379
      • Speed Sensor Removal/Installation

        380
        • Speed Sensor Inspection

          380
        • Fuel Level Sensor Inspection

          381
          • Special Tool -

            381
        • Throttle Sensor Removal/Installation

          381
        • Throttle Sensor Inspection

          382
        • Water Temperature Sensor Inspection

          382
        • Inlet Air Temperature Sensor Inspection

          382
        • Oil Temperature Sensor Inspection

          382
      • Display Function Inspection

        383
        • MODE/SET Button Inspection

          384
        • SLO (Smart Learning Operation) Mode Inspection (JT1500-A2 model

          384
        • Fuel Level Gauge/Symbol/FUEL Characters/Warning Light Inspection

          385
        • Speedometer Inspection

          385
        • Speed Sensor Electric Source Inspection

          386
        • Tachometer Inspection

          387
        • Battery Symbol/bAt Characters/LED Inspection

          387
        • Buzzer Inspection

          388
        • Multifunction Meter Circuit

          388
      • Removal

        390
        • Installation

          390
        • Circuit Inspection

          390
      • Switch Inspection

        392
        • Special Tool -

          392
        • Ignition Switch

          392
        • Start Switch

          392
        • Stop Switch

          392
        • Tether Switch

          392
        • Engine Oil Pressure Switch Connections *

          392
      • Inspection

        393
    • Storage

      395
      • During the winter, or whenever the watercraft will not be in use

        396
        • Cooling System

          396
        • Bilge System

          396
        • Engine Oil

          396
        • Fuel System

          396
        • Engine

          397
        • Air Filter

          398
        • Battery

          398
        • Engine Mounting Bolts

          398
          • Torque -

            398
        • Lubrication

          398
        • General

          399
      • Lubrication

        400
        • General Inspection

          400
        • Fuel System

          400
        • Test Run

          401
    • Appendix

      403
      • NOTE

        434
        • Engine Doesn't Start, Starting Difficulty

          434
          • Starter motor not rotating

            434
          • Starter motor rotating but engine doesn't turn over

            434
          • Engine won't turn over

            434
          • No fuel flow

            434
          • Engine flooded

            434
          • No spark; spark weak

            434
          • Fuel/air mixture incorrect

            434
          • Compression Low

            434
        • Poor Running at Low Speed

          434
          • Spark weak

            434
          • Fuel/air mixture incorrect

            434
          • Engine stalls easily

            435
          • Compression low

            435
          • Hesitation

            435
          • Poor acceleration

            435
          • Stumble

            435
          • Surge

            435
          • Backfiring when deceleration

            435
          • After fire

            435
          • Run-on (dieseling)

            435
          • Other

            435
        • Poor Running or No Power at High Speed

          435
          • Firing incorrect

            435
          • Fuel/air mixture incorrect

            435
          • Compression low

            436
          • Knocking

            436
          • Miscellaneous

            436
        • Overheating

          436
          • Firing incorrect

            436
          • Fuel/air mixture incorrect

            436
          • Compression high

            436
          • Engine load faulty

            436
          • Lubrication inadequate

            436
          • Oil cooler incorrect

            436
          • Sensor incorrect

            436
        • Over Cooling

          436
          • Sensor incorrect

            436
        • Abnormal Engine Noise

          436
          • Knocking

            436
          • Piston slap

            436
          • Valve noise

            436
          • Other noise

            436
        • Oil Pressure Warning Light Goes On

          436
        • Battery Trouble

          437
          • Battery discharged

            437
          • Battery overcharged

            437
        • Poor Performance through Engine Runs Properly

          437
          • Jet pump

            437
        • Poor Steering Control (Since faulty steering is dangerous, this

          437
          • Handlebar hard to turn

            437
        • Engine Activates Slow Down Mode

          437
          • Cooling water temperature gets high

            437
          • Low oil pressure

            437
          • Water temperature sensors malfunction, wiring open or short

            437
          • Vehicle-down sensor malfunction, wiring open or short

            437
          • Oil temperature sensor gets high

            437
          • Oil temperature sensor malfunction, wiring open or short

            437