Benutzerhandbuch für MINOLTA 3100 Series

Inhaltsverzeichnis

• Introduction

  3
  • 1. Trademarks

    5
  • 2. Copyright Notice

    5
  • 1. Marks giving caution

    6
  • 2. Related documents

    6
  • 3. Safety

    6
    • 3.1 Power source

      6
    • 3.2 Driving units

      8
    • 3.3 High-temperature units

      8
    • 3.4 Laser beams

      8
    • 3.5 Warning/caution labels

      9
  • 4. List of Abbreviations

    10
• Contents

  13
• Chapter 1 Troubleshooting

  23
  • 1. Progressing with the Troubleshooting

    25
    • 1.1 Flow of Troubleshooting

      25
    • 1.2 Preparatory Requirements

      26
    • 1.3 Cautions for Service Operations

      27
    • 1.4 Cautions for FIP Use

      28
  • 2. Level 1 FIP

    30
    • 2.1 Level 1 FIP

      30
    • 2.2 Flow of Level 1 FIP

      30
  • 3. Level 2 FIP

    31
    • 3.1 Level 2 FIP

      31
    • 3.2 Error / Status Code List

      31
    • 3.3 Operating / Clearing the Error

      34
    • 3.4 Error Code FIP

      37
  • FIP-1 Yellow Toner Cartridge Detached (Yellow Toner Cartridge Missing)

    37
  • FIP-2 Magenta Toner Cartridge Detached (Magenta Toner Cartridge Missing)

    38
  • FIP-3 Cyan Toner Cartridge Detached (Cyan Toner Cartridge Missing)

    39
  • FIP-4 Black Toner Cartridge Detached (Black Toner Cartridge Missing)

    40
  • FIP-5 PHD Detached (Imaging Unit Missing)

    41
  • FIP-6 BTR Detached (Transfer Unit Missing)

    42
  • FIP-7 Fuser Detached (Fuser Unit Missing)

    43
  • FIP-8 CRUM ID Error (Call for Service CRUM ID Error)

    44
  • FIP-9 CRUM ID Error (Invalid Imaging Unit)

    45
  • FIP-10 Media Type Mismatch (Media Type Mismatch)

    46
  • FIP-11 Feed Jam (Media Jam Feed)

    47
  • FIP-12 Regi Jam (Media Jam Registration)

    50
  • FIP-13 Fuser Jam (Media Jam Fuser)

    51
  • FIP-14 Duplex Jam (Media Jam Duplex)

    52
  • FIP-15 ROS Failure (Call for Service ROS Motor)

    54
  • FIP-16 Fuser Failure (Call for Service Fuser Failure)

    55
  • FIP-17 NV-RAM Error (Call for Service NVRAM Error)

    56
  • FIP-18 ADC Sensor Error (ADC Sensor Dustiness Warning)

    57
  • FIP-19 Fan Motor Failure (Call for Service Fan Motor Error)

    58
  • FIP-20 Low Density Error (Call for Service Low Density)

    60
  • FIP-21 Firmware Error (Call for Service Firmware Error)

    61
  • FIP-22 Environment Sensor Error (Call for Service ENV Sensor Error)

    62
  • FIP-23 Yellow Toner Empty (Yellow Toner Low)

    63
  • FIP-24 Magenta Toner Empty (Magenta Toner Low)

    64
  • FIP-25 Cyan Toner Empty (Cyan Toner Low)

    65
  • FIP-26 Black Toner Empty (Black Toner Low)

    66
  • FIP-27 PHD Life Over (Replace Imaging Unit)

    67
  • FIP-28 BTR Life Over (Replace Transfer Unit)

    68
  • FIP-29 Fuser Life Over (Replace Fuser Unit)

    69
  • FIP-30 ADC Sensor Dustiness (ADC Sensor Dustiness Error)

    70
  • FIP-31 Front Cover (Front Cover Open)

    71
  • FIP-32 BTR Life Warning (Transfer Unit Life Low)

    72
  • FIP-33 Fuser Life Warning (Fuser Life Low)

    73
  • FIP-34 Paper Empty (Put %s in %s Bin)

    74
  • FIP-35 Upper Cassette Detached (Adjust Input Bin)

    75
  • FIP-36 Full Stack (Output Bin Full)

    76
  • FIP-37 Yellow Toner Empty 2 (Yellow Toner Empty)

    77
  • FIP-38 Magenta Toner Empty 2 (Magenta Toner Empty)

    78
  • FIP-39 Cyan Toner Empty 2 (Cyan Toner Empty)

    79
  • FIP-40 Black Toner Empty 2 (Black Toner Empty)

    80
    • 3.5 Image Trouble FIP

      81
    • 3.6 Roller Circumferences

      81
  • FIP-P1 Light (Undertoned) Prints

    82
  • FIP-P2 Blank Prints

    83
  • FIP-P3 Black Prints

    84
  • FIP-P4 Vertical Band Deletions

    85
  • FIP-P5 Horizontal Band Deletions

    86
  • FIP-P6 Black (color) spots

    87
  • FIP-P7 Background

    88
  • FIP-P8 Skewed Image

    89
  • FIP-P9 Crease

    90
  • FIP-P10 Unfused Image or Image Easily Rubs off of Page

    91
    • 3.7 Other FIPs

      92
  • FIP-AC

    92
  • FIP-DC

    93
  • 4. Preventive Maintenance

    94
• Chapter 2 Operation of Diagnostics

  95
  • 1. Diagnostics for a Standalone Printer

    97
    • 1.1 General

      97
    • 1.2 Printing Method

      97
    • 1.3 Test Print Pattern

      98
  • 2. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)

    99
    • 2.1 General

      99
    • 2.2 Preparation

      100
    • 2.3 Operation of magicolor 3100 Diagnostics

      101
    • 2.4 Test Print

      103
    • 2.5 Input Test

      104
    • 2.6 Output Test

      107
    • 2.7 Operation of EEPROM

      110
• Chapter 3 Removal and Replacement Procedures

  119
  • 1. Removal and Replacement Procedures

    121
    • 1.1 Before starting service work

      121
    • 1.2 Description of procedures

      122
  • RRP1. COVERS

    123
    • RRP1.1 CONSOLE PANEL HANABI (PL1.1.1)

      123
    • RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)

      124
    • RRP1.3 FAN FUSER (PL1.1.7)

      126
    • RRP1.4 COVER TOP MAIN (PL1.1.9)

      128
    • RRP1.5 COVER ASSY TOP PHD (PL1.1.10)

      129
    • RRP1.6 COVER REAR (PL1.1.20)

      130
    • RRP1.7 LINK:L (PL1.1.23)

      131
    • RRP1.8 LINK:R (PL1.1.23)

      132
    • RRP1.9 COVER SIDE R (PL1.1.24)

      133
    • RRP1.10 COVER ASSY FRONT IN (PL1.1.25)

      134
    • RRP1.11 COVER MSI (PL1.1.26)

      136
    • RRP1.12 TRAY ASSY MSI (PL1.1.28)

      137
    • RRP1.13 COVER ASSY FRONT (PL1.1.29)

      138
    • RRP1.14 COVER SIDE L (PL1.1.30)

      140
  • RRP2. PAPER CASSETTE

    141
    • RRP2.1 ROLL ASSY (PL2.1.1)

      141
    • RRP2.2 HOLDER RETARD (PL2.1.3)

      142
    • RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)

      144
  • RRP3. PAPER FEEDER

    146
    • RRP3.1 CHUTE ASSY TURN (PL3.1.2)

      146
    • RRP3.2 COVER CASSETTE REAR (PL3.1.3)

      148
    • RRP3.3 FEEDER ASSY UNIT (REFERENCE ONLY)

      150
    • RRP3.4 HOUSING ASSY FEEDER L (REFERENCE ONLY)

      152
    • RRP3.5 HOUSING ASSY FEEDER R (REFERENCE ONLY)

      154
    • RRP3.6 SENSOR HUM TEMP (PL3.2.2)

      156
    • RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)

      157
    • RRP3.8 SWITCH ASSY SIZE (PL3.2.4)

      158
    • RRP3.9 LEVER LOW PAPER (PL3.2.7)

      160
    • RRP3.10 INDICATOR (PL3.2.8)

      162
    • RRP3.11 GUIDE INDICATOR (PL3.2.10)

      164
    • RRP3.12 PICKUP ASSY (PL3.3.1)

      166
    • RRP3.13 ROLL ASSY FEED (PL3.3.2)

      168
    • RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)

      170
    • RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)

      171
    • RRP3.16 ACTUATOR NO PAPER (PL3.3.4)

      172
    • RRP3.17 LINK ACTUATOR (PL3.3.5)

      173
    • RRP3.18 SOLENOID FEED (PL3.3.16)

      174
    • RRP3.19 CLUTCH ASSY TURN (PL3.3.17)

      175
    • RRP3.20 ROLL ASSY TURN (PL3.3.19)

      176
    • RRP3.21 ROLL ASSY (PL3.3.22)

      177
  • RRP4. HOUSING ASSY RETARD

    178
    • RRP4.1 HOUSING ASSY RETARD (PL4.1.1)

      178
    • RRP4.2 ROLL TURN (PL4.1.2)

      179
    • RRP4.3 ROLL ASSY RETARD (PL4.1.5)

      180
    • RRP4.4 CLUTCH TURN (PL4.1.9)

      182
    • RRP4.5 STUD RTD (PL4.1.10)

      183
  • RRP5. FRONT ASSY IN

    184
    • RRP5.1 FRONT ASSY IN (PL5.1.1)

      184
    • RRP5.2 SENSOR ADC ASSY (PL5.1.11)

      187
    • RRP5.3 SENSOR TNR FULL (PL5.1.13)

      188
    • RRP5.4 FUSER DRIVE ASSY (PL5.1.18)

      190
    • RRP5.5 LATCH R (PL5.1.21)

      192
    • RRP5.6 LATCH L (PL5.1.30)

      193
  • RRP6. CHUTE ASSY OUT

    194
    • RRP6.1 CHUTE ASSY OUT (PL6.1.1)

      194
    • RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)

      197
    • RRP6.3 ACTUATOR FULL (PL6.1.5)

      198
    • RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)

      199
    • RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)

      200
    • RRP6.6 ELIMINATOR ASSY (PL6.1.9)

      201
    • RRP6.7 ROLL DUP (PL6.1.12)

      202
    • RRP6.8 ACTUATOR DUP (PL6.1.13)

      204
    • RRP6.9 LATCH OUT (PL6.1.18)

      206
    • RRP6.10 ROLL ASSY FEED (PL6.1.27)

      207
    • RRP6.11 ACTUATOR MSI (PL6.1.37)

      208
    • RRP6.12 SOLENOID FEED MSI (PL6.1.40)

      209
    • RRP6.13 SHAFT ASSY ROLL FEED (REFERENCE ONLY)

      210
    • RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)

      212
  • RRP7. CHUTE ASSY EXIT

    213
    • RRP7.1 CHUTE ASSY EXIT (PL7.1.1)

      213
    • RRP7.2 ROLL EXIT (PL7.1.4)

      214
    • RRP7.3 ROLL MID (PL7.1.5)

      215
    • RRP7.4 MOTOR ASSY DUP (PL7.1.8)

      216
  • RRP8. BTR ASSY & FUSER

    217
    • RRP8.1 FUSER ASSY (PL8.1.1)

      217
    • RRP8.2 ROLL ASSY EXIT (PL8.1.3)

      218
    • RRP8.3 ACTUATOR EXIT (PL8.1.7)

      220
    • RRP8.4 BTR UNIT ASSY (PL8.1.12)

      221
    • RRP8.5 STRAP (PL8.1.13)

      222
  • RRP9. XEROGRAPHICS

    224
    • RRP9.1 ROS ASSY (PL9.1.1)

      224
    • RRP9.2 HSG ASSY BIAS (PL9.1.4)

      226
    • RRP9.3 CHUTE ASSY REGI (PL9.1.6)

      228
    • RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)

      230
    • RRP9.5 ACTUATOR REGI (PL9.1.9)

      231
    • RRP9.6 OHP SENSOR ASSY (PL9.1.12)

      232
  • RRP10. TCRU ASSY

    236
    • RRP10.1 HOLDER TCRU ASSY UNIT (REFERENCE ONLY)

      236
    • RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)

      239
    • RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)

      240
    • RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)

      241
    • RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)

      242
    • RRP10.6 SWITCH TCRU ASSY (PL10.1.18)

      243
    • RRP10.7 SENSOR TONER LOW (PL10.1.8)

      244
    • RRP10.8 PWBA EEPROM STD (PL10.1.16)

      245
    • RRP10.9 S-HVPS (PL10.1.17)

      246
  • RRP11. FRAME & DRIVE

    247
    • RRP11.1 LEVER DRUM:L (PL11.1.4)

      247
    • RRP11.2 LEVER DRUM:R (PL11.1.4)

      250
    • RRP11.3 ACTUATOR I/R (PL11.1.8)

      253
    • RRP11.4 DEVE DRIVE ASSY (PL11.1.13)

      254
    • RRP11.5 MAIN DRIVE ASSY (PL11.1.14)

      255
    • RRP11.6 PWBA ASSY EARTH (PL11.1.16)

      256
  • RRP12. ELECTRICAL

    258
    • RRP12.1 PWBA HNB MCU (PL12.1.1)

      258
    • RRP12.2 FAN REAR (PL12.1.2)

      260
    • RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)

      261
    • RRP12.4 LVPS (PL12.1.10)

      262
    • RRP12.5 HARNESS ASSY AC SW (PL12.1.11)

      264
    • RRP12.6 PWBA HNB DRV (PL12.1.12)

      265
    • RRP12.7 BOX ASSY MCU/ESS (REFERENCE ONLY)

      266
    • RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)

      268
• Chapter 4 Plug/Jack (P/J) Connector Locations

  271
  • 1. Connector [P (plug) / J (jack)]

    273
    • 1.1 List of P/J

      273
    • 1.2 P/J layout diagram

      275
• Chapter 5 Parts List

  279
  • 1. Parts List

    281
    • 1.1 Caution for use of parts list

      281
  • PL 1.1 Cover [Illustration]

    282
  • PL 1.1 Cover [List]

    283
  • PL 2.1 Paper Cassette [Illustration]

    284
  • PL 2.1 Paper Cassette [List]

    285
  • PL 3.1 Paper Feeder I [Illustration]

    286
  • PL 3.1 Paper Feeder I [List]

    287
  • PL 3.2 Paper Feeder II [Illustration]

    288
  • PL 3.2 Paper Feeder II [List]

    289
  • PL 3.3 Paper Feeder III [Illustration]

    290
  • PL 3.3 Paper Feeder III [List]

    291
  • PL 4.1 Housing Assy Retard [Illustration]

    292
  • PL 4.1 Housing Assy Retard [List]

    293
  • PL 5.1 Chute Assy In [Illustration]

    294
  • PL 5.1 Chute Assy In [List]

    295
  • PL 6.1 Chute Assy Out [Illustration]

    296
  • PL 6.1 Chute Assy Out [List]

    297
  • PL 7.1 Chute Assy Exit [Illustration]

    298
  • PL 7.1 Chute Assy Exit [List]

    299
  • PL 8.1 BTR Assy & Fuser [Illustration]

    300
  • PL 8.1 BTR Assy & Fuser [List]

    301
  • PL 9.1 Xerographics [Illustration]

    302
  • PL 9.1 Xerographics [List]

    303
  • PL 10.1 TCRU Assy [Illustration]

    304
  • PL 10.1 TCRU Assy [List]

    305
  • PL 11.1 Frame & Drive [Illustration]

    306
  • PL 11.1 Frame & Drive [List]

    307
  • PL 12.1 Electrical [Illustration]

    308
  • PL 12.1 Electrical [List]

    309
  • PL 13.1 Harness [Illustration]

    310
  • PL 13.1 Harness [List]

    311
• Chapter 6 Principles of Operation

  313
  • 1. Printing Process

    315
    • 1.1 Summary of Printing Process

      315
    • 1.2 Schematic Diagram for Printing Processes

      316
    • 1.3 Description of Printing Process Techniques

      317
  • 2. Flow of Print Data

    330
    • 2.1 Data Flow

      330
  • 3. Drive Transmission Route

    331
    • 3.1 MAIN DRIVE ASSY

      331
    • 3.2 DEVE DRIVE ASSY

      332
    • 3.3 HOLDER TCRU ASSY (Y, M, C, K)

      332
    • 3.4 FUSER DRIVE ASSY

      333
    • 3.5 MOTOR ASSY DUP

      333
    • 3.6 Gear • Layout

      334
  • 4. Paper Transport

    335
    • 4.1 Paper Transport Route (without option)

      335
    • 4.2 Layout of Paper Transport Route

      336
  • 5. Functions of Major Functional Components

    337
    • 5.1 Paper Cassette

      338
    • 5.2 Paper Feeder

      340
    • 5.3 Housing Assy Retard

      342
    • 5.4 Front Assy In

      344
    • 5.5 Chute Assy Out

      346
    • 5.6 Chute Assy Exit

      348
    • 5.7 BTR Assy & Fuser

      350
    • 5.8 Xerographics

      352
    • 5.9 TCRU Assy

      354
    • 5.10 Frame & Drive

      356
    • 5.11 Electrical

      358
  • 6. MODES

    360
    • 6.1 Print Mode

      360
    • 6.2 Operation Modes

      360
  • 7. Control

    361
    • 7.1 Control of Paper Size

      361
    • 7.2 Selective Control on Paper Pick-up Unit

      361
    • 7.3 ROS Light Quantity Control

      361
    • 7.4 Process Control

      362
    • 7.5 Color Registration Control

      365
    • 7.6 BTR UNIT ASSY Control

      366
    • 7.7 Toner Control

      367
    • 7.8 Fuser Control

      368
• Chapter 7 Wiring Diagrams and Signal Information

  369
  • 1. General Wiring Diagram

    371
  • 1. Wiring Diagram between Parts

    373
    • 1.1 Configuration

      373
    • 1.2 Notes on Using the Wiring Diagram between Parts

      375
  • § 1 Power supply section

    378
  • § 2 Cassette section

    380
  • § 3 Drive section

    382
  • § 4 Developer section 1

    386
  • § 5 Developer section 2

    388
  • § 6 Fuser section

    390
  • § 7 ROS section

    392
  • § 8 Xerographics 1

    394
  • § 9 Xerographics 2

    396
  • § 10 Paper Feed Section

    398
  • § 11 Controller Section

    400
• Chapter 8 Printer Specifications

  401
  • 1. Configuration of Printer

    403
    • 1.1 Basic Configuration

      403
    • 1.2 Functional Configuration

      403
  • 2. Electrical Properties

    404
    • 2.1 Power Source

      404
    • 2.2 Power Consumption

      404
  • 3. Mechanical Properties

    404
    • 3.1 Dimensions/Mass of Printer

      404
    • 3.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)

      405
    • 3.3 Dimensions/Mass of Consumables (CRU)

      405
    • 3.4 Installation Space (min. installation space)

      406
  • 4. Functions

    407
    • 4.1 Recording System

      407
    • 4.2 Exposure System

      407
    • 4.3 Development System

      407
    • 4.4 Fixing System

      407
    • 4.5 Resolution

      407
    • 4.6 Operation Mode

      407
    • 4.7 Speed Mode

      408
    • 4.8 Print Mode

      408
    • 4.9 Paper Mode

      408
    • 4.10 Warm-up Time

      409
    • 4.11 FPOT (First Print Output Time)

      409
    • 4.12 Continuous Printing Speed

      409
    • 4.13 Printing Area

      410
    • 4.14 Input Properties

      411
    • 4.15 Output Properties

      412
    • 4.16 Paper

      412
  • 5. Consumables

    413
    • 5.1 Items of Consumables

      413
    • 5.2 Consumable Life

      413
    • 5.3 Parts Requiring Periodical Replacement

      414
  • 6. Operating Environment

    414
    • 6.1 Installation Temperature / Humidity

      414
    • 6.2 Installation Altitude

      414
    • 6.3 Installation Horizontality

      414
    • 6.4 Ambient Lighting

      414
  • 7. Safety / Environment Conditions

    414
    • 7.1 Safety Standard

      414
    • 7.2 Laser Safety Standard

      414
    • 7.3 EMI

      414
    • 7.4 Noise

      415
  • 8. Print image Quality

    415
    • 8.1 Image Quality Guarantee Conditions

      415
  • 9. Option

    415
    • 9.1 Options to be Installed by Users

      416
• Index

  417