Benutzerhandbuch für Moyer Diebel DF-M6

Inhaltsverzeichnis

• WARRANTY

  4
• INTRODUCTION

  5
• INSTALLATION

  6
• Unpacking

  6
• Measurements

  7
• Utility Locations

  7
• Electrical Connections

  8
• Plumbing Connections

  8
• OPERATION

  9
• General

  9
• To Fill The Wash Tank

  9
• Operating Instructions

  9
• Approximate Chemical Settings

  10
• Plumbing Diagram

  12
• MAINTENANCE

  13
• Daily Cleaning Instructions

  13
• Weekly Cleaning Instructions

  13
• TROUBLESHOOTING

  14
• REPLACEMENT PARTS

  17
• ELECTRICAL SCHEMATICS

  40
• Unpacking Parts

  6
• Machine Measurements

  7
• Wash Tank

  9
• Plumbing Diagram

  12
• Main Assembly

  18
• Conveyor/Curtain/Switch Assembly

  20
• Control Box

  22
• Control Box Cover/Chemical Injector Board

  24
• Detergent Tank

  26
• Inlet Plumbing

  28
• Sanitizer Plumbing

  30
• Vacuum Breaker Plumbing Support

  32
• Wash Pump

  34
• Drive Complete

  36
• Cleaning Accessories

  38
• Optional Accessories

  39
• Electrical Diagram (S/N 16211 through 18353)

  40
• Electrical Diagram (S/N 18354 through 18628)

  41
• Electrical Diagram (beginning with S/N 18629)

  42
• 0501738 Rinse Arm DF, DF-1

  2
• 0501692 Wash Arm DF-2 (Counter-Clockwise units only)

  2
• 0501613 Wash Arm DF, DF-1

  2
• 0501740 Rinse Arm DF-2 (Counter-Clockwise units only)

  2
• 0501608 “O” Ring

  4
• 0501610 Top Manifold

  1
• 0301622 Bottom Manifold

  1
• 0300823 Flat Washer, 1/4"

  1
• 0501422 Bolt, 1/4-20 x 1 1/2"

  1
• 0501412 Screw, 10-32 x 3/8

  4
• 0500813 Bottom Manifold Inlet Tube

  2
• 0502663 3/8 Braided Tubing (5" Long)

  2
• 0503679 7/16" Gear Clamp

  4
• 0509478 Grommet

  2
• 0300908 Wash/Rinse Tube

  2
• 0700911 Deflector Screen Assembly (Rinse)

  1
• 0300841 Drain Deflector (Wash)

  1
• 0301003 Top Panel

  1
• 0300855 Access Cover for Vacuum Breaker

  1
• 0307395 Side Trim Wrap

  1
• 0707692 Wash Tank

  1
• 0503574 Strain Relief Fitting

  4
• 0503301 Label, Warning

  1
• 0707413 Switch Box Assembly

  1
• 0501361 Rocker Switch

  1
• 0501411 Screw, 10-32 x 1/4

  2
• 0707690 DFM6 Base

  1
• 0501873 Cast Foot- Gray

  4
• 0707394 Front Trim Assembly (Right Hand)

  1
• 0707399 Door Assembly

  1
• 0507474 Wiring Schematic

  1
• 0507472 Label, Daily Cleaning

  1
• 0307396 Front Trim (Left Hand)

  1
• 0501464 Screw, 10-24 x 3/8

  2
• 0501921 Door Handle

  1
• 0501885 Magnetic Door Catch

  1
• 0307398 Front Trim

  1
• 0505111 Label, Machine Rating

  1
• 0706923 Tank Support

  1
• 0506442 Tank Insulation, Rear

  1
• 0506443 Tank Insulation, Center

  1
• 0506444 Tank Insulation, Front

  1
• 0700354 Curtain Assembly Complete

  1
• 0700997 Curtain Support

  1
• 0501625 Spray Curtain

  1
• 0300998 Curtain Clamp

  1
• 0501538 Nut, 8-32

  5
• 0501408 Screw, 8-32 x 1/4

  5
• 0301021 Right Hand Tray DF, DF1

  1
• 0701128 Right Hand Tray DF2

  1
• 0707434 Left Hand Tray DF, DF1

  1
• 0701119 Left Hand Tray DF2

  1
• 0503810 Plexiglass Divider

  1
• 0307266 Ccnveyor Hub

  1
• 0506885 Conveyor Moulded

  1
• 0307322 Glide Block

  4
• 0501412 Screw, 10-32 x 3/8

  4
• 0701011 Shut-off Rod Assembly

  1
• 0300848 Activator Assembly DF, DF1

  1
• 0706935 Activator Assembly DF2

  1
• 0501395 Set Screw, 1/4-20 x 5/16

  1
• 0301012 Nut Plate

  1
• 0501382 Tripswitch, Sealed

  1
• 0503574 Strain Relief

  1
• 0501483 Delrin Washer

  2
• 0503723 Screw, 6-32 x 1"

  2
• 0300980 Switch Support Bracket DF, DF1, DF2 (CW rotation)

  1
• 0301008 Switch Support Bracket DF2 (CCW rotation)

  1
• 0707403 Control Box (prior to S/N 18673)

  1
• 0709049 Control Box (starting @ S/N 18674)

  1
• 0307405 Injector Motor Plate

  1
• 0501519 Tie, Nylon 4 in

  6
• 0706635 45CC Element Tube

  2
• 0706634 15CC Element Tube

  1
• 0707142 Rotor Assembly

  3
• 0506589 Screw, 6-32 x 7/8"

  6
• 0504822 Screw, 8-32 x 1/2"

  12
• 0501353 Chemical Injector Motor

  3
• 0507314 Start Capacitor (3 uF)

  1
• 0307422 Thermostat Bracket

  1
• 0501450 Screw, 6-32 x 3/16"

  4
• 0507323 Thermostat

  1
• 0503592 Label, Ground

  1
• 0501403 Screw, Ground, 10-32 x 3/4"

  2
• 0501533 Nut, Ground, 10-32

  2
• 0501493 Washer, Lock, Ground, #10

  2
• 0501472 Washer, Flat, Ground

  3
• 0503648 Screw, 8-32 x 5/16"

  2
• 0503647 Strain Relief Bushing (Medium)

  1
• 0503574 Strain Relief Bushing (Small)

  2
• 0501887 7/8" Button Plug

  1
• 0507372 Power Cord

  1
• 0503749 Terminal Board

  2
• 0701933 Water/Heater Cam c/w Set Screw

  1
• 0501397 Set Screw, 6-40 x 3/16"

  1
• 0501379 Float Switch

  1
• 0307369 Nut Plate for Float Switch (starting @ S/N 18674)

  1
• 0501433 Screw, 4-40 x 5/8"

  2
• 0501411 Screw, 10-32 x 1/4"

  8
• 0309053 Float Switch Support (starting @ S/N 18674)

  1
• 0503642 Label, 2.5 Amp Fuse

  1
• 0503693 Label, Switch Up

  1
• 0501373 3-Position Switch

  1
• 0501412 Screw, 10-32 x 3/8"

  8
• 0507470 Label, Injector Prime

  1
• 0508433 Circuit Board (starting @ S/N 18629)

  1
• 106695 Screw, 6-32 x 1/2"

  4
• 0508710 Spacer, 5/16 lg

  4
• 0309037 Support Bracket (starting @ S/N18629)

  1
• 0503637 Fuse, 2.5 Amp

  1
• 0508920 Transformer (starting @ S/N 18629)

  1
• 0501450 Screw, 6-32 x 3/16"

  4
• 0501411 Screw, 10-32 x 1/4"

  2
• 0503695 Label, Detergent

  1
• 0505483 Label, Rinse

  1
• 0503694 Label, Sanitizer

  1
• 0307408 Control Box Cover (prior to S/N 18674)

  1
• 0309052 Control Box Cover (starting @ S/N 18674)

  1
• 0503301 Label, Warning

  1
• 0509061 Label, Circuit Board (starting @ S/N 18629)

  1
• 0503343 Label, Warranty Void

  1
• 0300986 Hinge, Cover

  2
• 0501408 Screw, 8-32 x 1/4"

  4
• 0501538 Nut, 10-32

  4
• 0307409 Injector Pump Cover

  1
• 0306363 Dip Tube

  3
• 0501869 Strainer

  3
• 0507370 Wiring Harness (Drive Motor, Solenoid Valves)

  1
• 0507578 Wiring Harness, Circuit Board (prior to S/N 18629)

  1
• 0509039 Wiring Harness, Circuit Board (starting @ S/N 18629)

  1
• 0503739 Aluminum Spacer, Float Switch (prior to S/N 18674)

  2
• 0707415 Detergent Tank (up to S/N 18673)

  1
• 0709054 Detergent Tank (starting @ S/N 18673)

  1
• 0307379 Detergent Tank Cover Lid

  1
• 0307378 Detergent Tank Rear Cover

  1
• 0707375 Detergent Tank Screen Assembly

  1
• 0507471 Label, Clean Screens Daily

  2
• 0700948 Standpipe Assembly

  1
• 0503670 Float Ball

  1
• 0507426 Float Rod

  1
• 0703673 Cam Bushing c/w Set Screw

  1
• 0501397 Set Screw 6-40 x 3/16"

  11
• Timer Shaft Bearing (not req’d after S/N 18673)

  2
• 0505112 Label, Data

  1
• 0501896 Thermometer Seal

  1
• 0501600 8" Thermometer

  1
• 0503588 Heater “O” Ring

  1
• 0507315 3 KW Heater c/w “O” Ring

  1
• 0507323 Thermostat (Capilary only shown)

  1
• 0501650 Thermostat Adaptor

  1
• 0501836 Adaptor “O” Ring

  1
• 0501419 Bolt, 1/4-20 x 1/2"

  1
• 0707383 Drain Pan Screen Assembly

  1
• 0707380 Drain Pan Assembly

  1
• 0307423 Heater Cover

  1
• 0503301 Label, Warning

  1
• 0501412 Screw, 10-32 x 3/8"

  2
• 107435 Nut, M6

  4
• 107886 Inlet Chute Gasket

  1
• 108051 Elbow Flange

  1
• 0507431 Bolt, M6 x 25mm

  4
• 0502563 1" Gear Clamp

  1
• 0307427 Inlet Water Tube

  1
• 0503679 7/16" Gear Clamp

  2
• 0502665 1/2" I.D. Braided Hose

  1
• 0502571 1-1/2" Gear Clamp

  1
• 0502783 230V 60HZ Solenoid Valve

  2
• 0503802 3/8" MPT Tee

  3
• 0503801 3/8" Fem x 1/2" Fem Adapter

  2
• 0507324 3/8" Check Valve

  1
• 0502768 Mixing Valve

  1
• 0502653 3/8" x 1/2" 90° Hose Barb

  2
• 0503679 7/16" Gear Clamp

  2
• 0509659 Brass Cap

  1
• 0307688 Inlet Plumbing Clamp

  1
• 0501419 Bolt, 1/4-20 x 1/2"

  2
• 0504822 Screw, 8-32 x 1/2"

  2
• 0306208 Cable Clamp Cover

  1
• 0307373 Cable Clamp Assembly

  1
• 0501404 Screw, 10-32 x 3/8", Brass

  2
• 0501493 Lock Washer, #10

  2
• 0501533 Nut, 10-32, Brass

  2
• 0505229 Solenoid Guide

  1
• 0502810 Flow Washer (2.6 GPM)

  1
• 0502807 Washer, Brass

  1
• 0502804 Washer, Brass

  1
• 0502803 Screen

  1
• 0501406 Screw, 8-32 x 1/2"

  2
• 0502806 Coil -230V 60HZ

  1
• 0503668 Thermometer

  1
• 0502583 3/8" FPT Cross Connector

  1
• 0502653 3/8" MPT x 1/2" 90° Hose Barb

  1
• 0502645 1/8" Hose Barb

  2
• 0300918 Plumbing Clamp

  1
• 0501501 Lock Washer, 1/4"

  2
• 0501539 Nut, 1/4-20

  2
• 0502652 1/2 x 1/2 x 3/8" Tee

  1
• 0503679 7/16" Gear Clamp

  5
• 0503669 Injector Barb Fitting

  1
• 0502781 Needle Valve

  1
• 0507100 0-30 PSI Pressure Gauge

  1
• 0502577 3/8 x 1/4" Reducer Bushing

  1
• 0503679 7/16" Gear Clamp

  2
• 0502651 1/2" MPT x 1/2" Hose Barb

  1
• 0502751 1/2" Vacuum Breaker (prior to S/N G2147)

  1
• 0502650 1/2" x 3/8" Reducer Bushing

  1
• 0502653 3/8" MPT x 1/2" 90° Hose Barb

  1
• 0307391 Plumbing Support

  1
• 113220 1/2" Vacuum Breaker

  1
• 113221 Repair kit, vacuum breaker

  1
• 0507313 Wash Pump Complete

  1
• 0307410 Wash Pump Base

  1
• 0501419 Bolt, 1/4-20 x 1/2"

  2
• 0502563 1" Gear Clamp

  4
• 0501632 Pump Hose Connector

  1
• 0503679 7/16" Gear Clamp

  2
• 0502734 Stub Shaft

  1
• 0502729 Impeller

  1
• 0502731 Pump Housing

  1
• 0501635 “O” Ring, 5/16 I.D. X 1/16W

  1
• 0502732 Housing Seal Screw

  1
• 0503648 Screw, 8-32 x 5/16"

  4
• 0501406 Screw, 8-32 x 1/2"

  4
• 0707388 Drive Motor Housing Assembly

  1
• 0507145 Drive Motor

  1
• 0307617 Drive Motor Housing Cover

  1
• 0501412 Screw, 10-32 x 3/8

  4
• 0503574 Strain Relief Bushing

  1
• 0501923 Extension Spring

  1
• 0507264 Slinger Washer

  1
• 0506886 Drive Gear

  1
• 0708986 Tube Scraper

  1
• 0501826 Tube Brush

  1
• 0501633 Jet Reamer c/w Drill

  1
• 0703454 Wash Down Nozzle

  1
• 0505320 1/2" Hose Washer

  1
• 0502779 Nozzle

  1
• 0501833 1/2" x 10' Hose Assembly

  1
• 0506643 Faucet

  1