BenutzerhandbuchInhaltsverzeichnisSE421OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2ROTARY MOWER1Alamo Group Ag. Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices8Operator Safety Instructions and Practices9Equipment Operation Safety Instructions and Practices11Connecting or Disconnecting Implement Safety Instructions and Practices17Transporting Safety Instructions and Practices17Maintenance and Service Safety Instructions and Practices19Storage and Parking Safety Instructions and Practices21Concluding Safety Instructions and Practices21Decal Location22SAFETY SECTION71. 00725746 1 DANGER Peligro-Spanish Translation232. 00773723 1 DANGER Peligro-Spanish Driveline233. 00749117 1 DANGER Multi-Hazard234. 00756004 1 DANGER Shield Missing (Not Shown)235. 00756005 1 DANGER Rotating Driveline (Not Shown)236. 00756494 1 DANGER Driveline237. 00769737 1 DANGER Blades Thrown238. 00769736 1 WARNING Shields & Deflector239. 00760657 1 IMPORTANT Genuine Parts2310. 03200347 * SIGN SMV2311. 00763977 1 INSTRUCT Notice to Owner2312. D103 1 INSTRUCT 540 RPM2313. 00773867 2 NAME SE422314. D302 2 LOGO Rhino (4 X 6)2315. D303 2 LOGO Rhino (4 x 16)2316. nfs 1 S/N PLATE Serial Number Plate2317. 2738332 2 REFLECT Red Reflector2318. 00776031 1 Canister, Operator’s Manual2319. 00774438C 1 Operator’s Manual2320. 10058000 3 Bolt2321. 00017000 3 Lockwasher2322. 00024100 3 Flatwasher2323. 02959924 3 Locknut23Decal Description24Federal Laws and Regulations29INTRODUCTION SECTION75DEALER SET-UP INSTRUCTIONS801. Position on flat surface.802. Apply light oil to gear box input shaft.80SHIELD ASSEMBLY80SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION80A-FRAME INSTALLATION811. Attach “A” Frames (1) to inside of welded hitch brackets on Mainframe, insert Hitch Pin (12), Bushing (15), flatwasher (11), lockwasher (14) and install nut (13). Then attach to lug hitch with bolt (22) and locknut (23).812. Install the lift straps (3) on inside of top rails on mainshield (behind gearbox mount) and attach with 1/2” x 1-1/2” bolts (10) and locknuts (9).813. Insert spacer (7) between A- frames (1). Insert 3/4” x 6" bolts (8) thru hole in lift straps and spacer (7). Secure with 3/4” locknut (9).81TAIL WHEEL INSTALLATION811. Align tailwheel beam weldment (16) between pivot brackets located behind gearbox mount on mainshield weldment. NOTE: Long side of caster fork pivot tube is positioned up. Attach tailwheel beam weldment to mainshield with 5/8” x 3-1/2” bolt (5)...812. Insert caster fork assembly (19) into tailwheel beam weldment (16). Install washer (17) and secure with cotter pin (18).813. Place tailwheel adjusting brackets on to deck and secure with bolt (20) and locknut (21).814. Position tailwheel beam weldment between tailwheel adjusting brackets on mainshield weldment and secure with two 1/2” x 3" bolts (8) and locknut (9).815. Tighten all bolts to the proper torque.81HYDRAULIC RELIEF ASSEMBLY (P/N 3570)82ASSEMBLY SECTION79OPERATION SECTION83RHINO SE42 ROTARY MOWER84OPERATION INSTRUCTIONS841. Standard Equipment and Specifications852. OPERATOR REQUIREMENTS863. TRACTOR REQUIREMENTS87Tractor Requirements and Capabilities873.1 ROPS and Seat Belt873.2 Tractor Safety Devices873.4 3-Point Hitch883.5 Front End Weight883.6 Power Take Off (PTO)894. GETTING ON AND OFF THE TRACTOR894.1 Boarding the Tractor904.2 Dismounting the Tractor905. STARTING THE TRACTOR916. CONNECTING THE MOWER TO THE TRACTOR911. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.922. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.923. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned at the same height and to the outside of the mower hitch pins. Note: Set the 3-point lift control to “Position Control” so that the...924. Turn off the tractor engine and dismount.925. One lift arm at a time, position the tractor lift arms over the A-frame hitch pins. Insert linch pins to retain lift arms to the mower.926. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.927. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.928. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.927. SETTING THE MOWER927.1 Setting Mower Height931. Park the tractor and mower on level ground.932. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...933. Shut down the tractor and remove the key.934. Level the mower deck front to rear by extending or retracting the 3-point top link.935. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.936. Securely block up the mower at this height.937. Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level. Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam. Tighten all bol...938. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.937.2 Setting Deck Pitch949. Lower the Mower until the rear of the mower is resting securely on its tail wheel.9410. Slowly lower the 3-point lift arms further until the front of the mower is at least 3/4” lower than the rear of the mower.9411. Place the tractor’s 3-point control lever stop at this position so that each time the mower is raised and lowered the deck pitch will be maintained.948. DRIVELINE ATTACHMENT949. PRE-OPERATION INSPECTION AND SERVICE969.1 Tractor Pre-Operation Inspection/Service979.2 Mower Pre-Operation Inspection/Service979.3 Cutting Component Inspection1009.4 Blade Bolt Inspection10210. DRIVING THE TRACTOR AND IMPLEMENT10510.1 Starting the Tractor10610.2 Brake and Differential Lock Setting10610.3 Raising the Mower10710.4 Driving the Tractor and Mower10710.5 Crossing Ditches and Steep Inclines10811. OPERATING THE TRACTOR AND IMPLEMENT10911.1 Foreign Debris Hazards11011.2 Bystanders/Passersby Precautions11011.3 Engaging the Power Take Off (PTO)11111.4 PTO RPM and Ground Speed11211.5 Operating the Mower11211.6 Shutting Down the Implement11612. DISCONNECTING THE MOWER FROM THE TRACTOR11613. MOWER STORAGE11814. TRANSPORTING THE TRACTOR AND IMPLEMENT11814.1 Tire and Wheels11914.2 Transporting on Public Roadways11914.3 Hauling the Tractor and Implement12115. TROUBLESHOOTING GUIDE123Problem Possible Cause Remedy123blade rotation incorrect. Use correct Blade for Carrier.123Use Fan Blades in grass.123Carrier RPM too low. Increase PTO speed.123Mower not leveled. Adjust machine level (in very heavy123weeds, 1/2” to 1” low in front).123Tires mashing down grass. Use offset Adapter to move Mower to123the left.123Ground speed too fast. Reduce ground speed.123Blades locked back. Free blades.123Blades riding up due to Blade. Replace Blade Bolts.123Bolt wear.123Blades bent up. Replace Blades.123Blades too soft. Replace Blades with hardened,123high- quality, Rhino Blades from the123manufacturer.123Bolt hole elongated or oversized. Replace Blade Carrier.123Locknut worn out. Replace Locknut.123Worn Bearing. Replace Bearing.123Bent Shaft. Replace Oil Seal and Shaft.123Oil Seal shaft rough. Replace Shaft or repair.123Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.123of Seal.123Oil level too high. Drain oil to proper level.123Sand hole in casting. Replace castings or gearbox.123Gasket damaged. Replace Gasket.123Bolts loose. Tighten Bolts.123Blades unable to cut that part of ground speed of tractor but keep123grass pressed down by path of engine running at full PTO rpm.123tractor tires. Cutting lower may help.123Shear Pin Shears Tractor PTO not being run at 540 Run at 540 RPM.124Excessively RPM.124Heavy Material Reduce ground speed124Not using proper pin. Replace only with recommended124shear pin.124Check for loose nuts on Tighten if loose.124bladeholder and blades.124Check for bent output shaft. If shaft Replace shaft if bent.124is bent, oil will normally leak from124bottom seal.124Check to see if blades are free Free blades so they swing.124swinging.124Check for even wear on each blade Weigh Blades. Weight should be124tip. Were both blades changed at within 1 oz. Always replace both124the same time? blades.124Blade broken. Replace blades, in set.124Blade carrier bent. Replace carrier.124Blade hub not properly seated Remove hub, check tapered spline124on shaft. shaft, clean and replace.124New blade or bolts matched with Replace blades or bolts in sets.124worn blades or bolts.124Drivelines not phased correctly.124Implement & tractor yokes must124be in line.124Improper type lubricant. Replace with proper lubricant.124Excessive trash build-up Remove trash.124around gearbox.124Bearing or gears set up Consult your dealer.124improperly.124MAINTENANCE SECTION125Lubrication126Gearbox Lubrication127Driveline Lubrication127The Driveline Integral Shields should not become dented or otherwise damaged. The Integral Shield Assembly has a Nylon Bearing at each end and should turn freely. This nylon bearing should require lubrication every 8 hours. To remove the Integral Shi...128BLADE SERVICING128BLADE SHARPENING129BLADE REMOVAL129BLADE CARRIER REMOVAL130BLADE CARRIER INSTALLATION130STORAGE1301. Thoroughly clean the cutter.1302. Lubricate the cutter as covered in Maintenance Section.1303. Tighten all bolts and pins to the recommended torque.1304. Check the cutter for worn or damaged parts. Make replacements immediately.1305. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1306. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.130PROPER TORQUE FOR FASTENERS131GEARBOX SERVICE INSTRUCTIONS1321. Remove 6 capscrews (Ref.#16) from input shaft bearing housing (Ref. #13).1322. Tap around circumference of bearing housing (Ref. #13) to loosen housing and shims. Then (Ref. #9) pull complete shaft and housing assembly (See Fig. Mnt-R-0040) out of main housing.1323. Remove 4 capscrews (Ref #18), break gasket loose, and then remove the bearing retainer cap (Ref #2).1324. Output shaft assembly must be removed from main housing by driving or pulling shaft out bottom end.1321. Seal Output Shaft1322. Cap, Bearing Retainer, (Output)1323. Gasket, Output, Cap1324. Bearing, Ball1325. Shaft, (Output Pinion)1326. Spacer, Bearing, (Output)1327. Snap Ring1328. Bearing, (Input Rear)1329. Shaft, (Input)13210. Gear (Input)13211. Snap Ring13212. Shim, Side Housing13213. Housing, Side or Input13214. Seal, Input13215. Housing, Main13216. Bolt, (3/8” x 1")13217. Lockwasher (3/8”)13218. Bolt, (3/8” x 1-1/4”)13219. Plug, Pipe13220. Plug, Pipe (1/8” Oil Level)1325. The gearbox is now disassembled into four (4) sub-assemblies:1321. Input shaft assembly1322. Output shaft assembly1323. Lower bearing retainer assembly1324. Main housing assembly132INPUT SHAFT (Mnt-R-0079)1331. Remove snap ring (Ref. #11) and then remove bearing housing (Ref. #13) by holding end of shaft which does not have a cross hole or splines and tap opposite end of shaft on solid surface. Shock force will remove housing from bearing (Ref.#4).1332. Remove snap ring (Ref. #7) closest to bearing. Tap end of shaft as explained in Step 1 until bearing and gear drop off shaft.1331. Install gear onto shaft as shown in Figure Mnt-R-0079. Note location of two snap ring grooves.1332. Install bearing on shaft.1333. Press oil seal flush with front side of bearing housing (See SEAL INSTALLATION RECOMMENDATION).1334. Lubricate ID of seal and insert shaft until bearing contacts housing. Press bearing into housing by hitting end of shaft. Once bearing is in place insert snap ring (Ref #11). NOTE: Snap ring must be inserted between bearing and gear before pressin...133SEAL INSTALLATION RECOMMENDATIONS1331. Check Seal - for damage that may have occurred prior to installation. A sealing lip that is turned back, cut or otherwise damaged should be replaced.1332. Check Bore - to see that leading edge is deburred. A rounded corner or chamber should be provided.1333. Check Shaft - remove surface nicks, burrs and grooves and lubricate with a hard, fibrous grease. NOTE: Wrap plastic tape around irregular shaft surfaces such as splines to protect seal during assembly.1334. Use Correct Installation Tool - Always use pipe or tube with approximate same OD as seal and press seal by striking tube.133DISASSEMBLY OUTPUT SHAFT (Mnt-R-0042)1341. Install slotted nut (Ref 18, Mnt-R-0040) onto shaft and then tap shaft end on solid surface to remove lower bearing and spacer.1342. Remove snap ring (Ref #7) and then repeat above procedure to remove upper bearing.1341. Assembly of output shaft is accomplished in exact reverse order. Install bearing over shaft and press up against bottom end of gear. Install snap ring (Ref. #7 Mnt-R-0040).1342. Install spacer and lower bearing on shaft. NOTE: Bearing Spacer (Ref #6) may be two different lengths and each spacer requires a different bottom cap.1341. Remove old seal from cap and press in new seal. (See SEAL INSTALLATION RECOMMENDATIONS).134MAIN GEARBOX1351. Remove bearing (Ref. #8 Mnt-R-0040) from inside main housing. A special slide hammer puller (PROTO No. 4056) or equal may be required to remove bearing. Press in new bearing using driving tube or pipe with approximate same OD. as bearing. Seat out...1351. Insert output shaft assembly into main housing and press into place.1352. Pre-lube lower bearing.1353. Place lower gasket in place and then carefully slide bearing retainer cap assembly down shaft.1354. Install bolts and lockwashers and torque to 40-50 ft. lbs.1351. Assemble three shims onto input shaft housing. Insert input shaft assembly into main housing by installing shaft end into bearing in main housing. It may be necessary to rotate shaft to align gear teeth so that housing will install completely.1352. Install washers and bolts and torque to 40-50 ft. lbs.1353. Gear backlash check procedure (Figure Mnt-R-0044). Install 1/2 x 3 capscrew through shear pin hole. Install flat washers to take up 1/2” space and then install nut and tighten so bolt cannot move. Clamp gearbox to something solid so it will not ...135SE42138ROTARY MOWER138RHINO136LIMITED WARRANTY1361. LIMITED WARRANTIES1361.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1361.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1361.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1361.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1362. REMEDIES AND PROCEDURES.1362.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1362.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1362.03. Purchaser is responsible for returning the goods in question to the Dealer.1362.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:136(a) Repair or replace the defective goods or part(s) or136(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.136The choice of remedy shall belong to Manufacturer.1362.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1363. LIMITATION OF LIABILITY.1363.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1363.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1363.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1363.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1364. MISCELLANEOUS.1364.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1364.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1364.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1364.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.136TO THE OWNER/OPERATOR/DEALER137RHINO®136Größe: 22,1 MBSeiten: 138Language: EnglishHandbuch öffnen
