BenutzerhandbuchInhaltsverzeichnis1480/1485/ 14951OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2FRONT END LOADER1TABLE OF CONTENTS3RHINO 1400 Series LOADER48OPERATION INSTRUCTIONS481. Standard Equipment and Specifications491480 1485 1495492. Operator Requirements503. Tractor Requirements52Tractor Requirements and Capabilities533.1 ROPS and Seat Belt533.2 Tractor Lighting and SMV Emblem533.3 Tractor Ballast534. Getting On and Off the Tractor544.1 Boarding the Tractor544.2 Dismounting the Tractor555. Starting the Tractor566. Pre-Operation Inspection and Service576.1 Tractor Pre-Operation Inspection/Service576.2 Loader Pre-Operation Inspection and Service587. Driving the Tractor and Loader637.1 Driving the Tractor and Loader648. Operating the Tractor and Loader648.1 Operating the Loader70FILLING THE BUCKET70CARRYING THE LOAD72DUMPING THE BUCKET73LOWERING THE BUCKET73LOADING FROM A BANK74PEELING AND SCRAPING76LOADING LOW TRUCKS OR SPREADERS FROM A PILE77HANDLING LARGE HEAVY OBJECTS801. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.802. Handling large heavy objects can be extremely dangerous due to:803. If you must perform above work, protect yourself by:808.2 Operating Bale Spear818.3 Shutting Down the Implement829. Loader Storage8210. Transporting the Tractor and Implement8210.1 Transporting on Public Roadways8410.2 Hauling the Tractor and Implement8611. Troubleshooting Guide87Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.87and/or dump87Oil filter plugged. Clean or replace filter.87Hydraulic pump worn. Repair or replace pump.87Oil line restricted or leaking. Check all hoses and tubes for leaks,87damage or restrictions. Replace87damaged or restricted hoses or tube87oil lines.87Control valve does not shift Inspect, clean, repair or replace87properly. valve.87Air in hydraulic system. Cycle lift cylinders and bucket87cylinders several times to free87system of air.87Cylinder leaks internally. Replace seals.87Faulty relief valve (tractor). Clean and replace relief valve.87Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.87vibrates when raising87or lowering87Air in hydraulic system. Cycle lift and bucket cylinders.87Oil level too low. Add oil as required.87Oil leakage Loose connections. Tighten fittings.87Defective fittings or hoses. Replace defective parts.87Worn or damaged o-ring or Install a seal repair kit.87wiper seal in cylinder rod end. See “Cylinder Service”.87Worn or damaged or rings in Install an o-ring repair kit.87valve.87Insufficient lift capacity Load is greater than boom Check loader specifications.87lift capacity.87Improper hydraulic pump Repair or replace pump.87operation.87Internal lift cylinder leakage. Replace any worn parts and install87a seal repair kit. See “Cylinder Service”.87Improper hydraulic valve Repair or replace valve.87operation.87Excessive wear on Bucket is riding on cutting Use boom “FLOAT” position or88cutting edge edge instead of wear runners. bucket level indicator to ensure88bucket rides on wear runners.88Bucket cutting edge Rear axle on tractor not level With tractor on level surface,88not flat on the ground. from side to side. compare rear axle height from left88to right, measuring from axle center to ground. Adjust air pressure in rear tires until axle height measures the same for both sides.88OPERATION SECTION47MAINTENANCE SECTION89Lubrication Schedule92Daily Checks931. Check fluid level of tractor hydraulic system before starting each days operation. If necessary, add hydraulic oil as recommended in your tractor operators manual.932. Inspect all pivot pins for wear. Make certain cotterpins are installed to retain each pivot pin.933. Check all bolts for tightness.934. Lubricate all grease fittings.935. After every ten hours of operation, check all hardware and tighten where required.936. Inspect hydraulic lines and fittings for wear and leaks. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious person...937. During operation, listen for abnormal sounds which might indicate loose parts or other damage.938. Clean all debris from machine.93Hydraulic Pressure Check931. Obtain a pressure gauge that measures 3000 PSI in 50 PSI increments.932. Install gauge into the hydraulic line connecting the loader valve and to the base port of bucket cylinders.933. Start engine and adjust to 1700-2200 RPM.934. Push bucket control lever to pressurize the hydraulic line with the gauge attached. Hold the control until the cylinders reach the fully extended position. Holding the control with cylinders fully extended will give you the hydraulic system pressu...935. If pressure is not correct, refer to “TROUBLESHOOTING” Section for possible remedy or contact your dealer.93Hydraulic Cylinder94Lift and Bucket Cylinder Disassembly941. Hold cylinder tube (13) stationary and use a spanner wrench to unscrew cylinder head (4).942. Pull shaft (1), with all assembled parts, out of cylinder tube (13).943. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.944. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).945. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.946. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.947. Examine all parts for wear or damage and replace, if necessary.941. Place rod seal (3) into groove inside cylinder head.952. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (4). Install wear ring (5) inside other end of head (4).953. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.954. Remove sharp edges on outer edge of threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.955. Place o-ring (9), piston seal (8) and piston wear ring (11) in grooves on outside of piston (10).956. Slide piston (10) onto threaded end of shaft and install locknut (12). For bucket cylinders, tighten locknut (12) to 150ft. lbs. Tighten locknut to 300 ft. lbs. on lift cylinders. Use thread lock (Locktite®) on threads.957. Lubricate piston wear ring (11) and piston seal (8) on piston, o-ring (7), on head (4) and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).958. Install cylinder head (4) into cylinder tube (13).95Storage961. Store loader with attachment securely attached.962. Place dust caps on hydraulic quick couplers.963. Do not remove attachment from stored loader.974. Do not allow children to play on or around loader.97Proper Torque for Fasteners981480/1485/1495104FRONT END LOADER104RHINO102LIMITED WARRANTY1021. LIMITED WARRANTIES1021.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1021.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1021.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1021.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1022. REMEDIES AND PROCEDURES.1022.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1022.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1022.03. Purchaser is responsible for returning the goods in question to the Dealer.1022.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:102(a) Repair or replace the defective goods or part(s) or102(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1022.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1023. LIMITATION OF LIABILITY.1023.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1023.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1023.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1023.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1024. MISCELLANEOUS.1024.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1024.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1024.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1024.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.102TO THE OWNER/OPERATOR/DEALER103RHINO®102General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices10Connecting or Disconnecting Implement Safety Instructions and Practices15Transporting Safety Instructions and Practices16Maintenance and Service Safety Instructions and Practices17Storage and Parking Safety Instructions and Practices19Concluding Safety Instructions and Practices19Decal Location201 53466 2 MODEL 1480212 49696 1 LOGO Rhino, Left213 51448 1 LOGO Rhino, Right214 46778 2 DANGER Don’t Work Under Raised Loader215 51902 2 WARNING Avoid Injury During Installation216 51759 1 CAUTION Use Only Genuine Rhino Parts217 51900 1 DANGER To Prevent Rollovers218 48280 1 WARNING Universal Call Before Digging219 51904 1 WARNING Read Manual Loader Safety Guides2110 51906 1 PELIGRO Read Manual (Spanish)2111 51901 1 WARNING Avoid Handling Large Loads2112 52740 1 WARNING To Prevent Hose Ruptures & Injury2113 00776031 1 ________ Canister, Operator’s Manual2114 F-4122C 1 ________ Operator’s Manual2115 55580 1 ________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)21Decal Description22Federal Laws and Regulations27SAFETY SECTION5Größe: 12,1 MBSeiten: 104Language: EnglishHandbuch öffnen
