BenutzerhandbuchInhaltsverzeichnis4211SS1OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices16Transporting Safety Instructions and Practices17Maintenance and Service Safety Instructions and Practices18Storage and Parking Safety Instructions and Practices21Concluding Safety Instructions and Practices21Decal Location221. 49696 1 LOGO Rhino, Left232. 51448 1 LOGO Rhino, Right233. 50207 2 MODEL 4211234. 52740 2 WARNING Oil Leaks235. 52203 1 WARNING Lock Valve in Transport236. 52204 1 INSTRUCT Loader Positions237. D469 1 WARNING Loader Safety238. D468 2 DANGER Crushing, Electrocution, Falling Hazard239. D471 1 WARNING Handling Bales2310. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2311. 03200347 * REFLCTR SMV Sign2312. 00776031 1 _________ Canister, Operator’s Manual2313. 55580 1 _________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)23Decal Description24Federal Laws and Regulations28SAFETY SECTION5Attention Owner/Operator33INTRODUCTION SECTION29ASSEMBLY AND CONNECTING THE LOADER SECTION35Assembly Instructions36Proper Rear Ballasting and Wheel Spacing38Dismounting Loader and Mounting Loader to Tractor39Dismounting Loader391. Locate tractor and loader on firm level ground.392. Level and lower bucket to ground. Rotate bucket down slightly to remove pressure on hitch pins (See Figure Asm-L-0037).393. Rotate parking stands from storage position to operation position by removing linch pins and clevis pin. Inner tube of parking stand is now free to slide within outer tube. Reinstall clevis pin and linch pin when parking stands are in operation po...394. Remove lynch pins and hitch pins from mounting.395. Start tractor engine and release brakes. Retract lift cylinders, allowing parking stands to support weight of loader. Drive tractor forward slightly so parking stands are firmly positioned. Operate loader control lever to extend lift cylinders, al...396. Stop engine and apply brakes. Disconnect hydraulic hoses from tractor.397. Start tractor engine and release brakes. Slowly back tractor out of loader.39Mounting Loader401. Slowly drive tractor up to loader. Shut off tractor and apply brakes.402. Connect hydraulic hoses.403. Start engine and release brakes. Operate loader control lever to extend bucket cylinder, which will rotate bucke down, causing the loader upright to rotate downward into mounting pocket and onto mounting shaft. Operate loader control lever to retr...404. Shut off tractor, apply brakes.405. Install hitch pins and linch pins, into mounting.406. Remove linch pins and clevis pins from parking stands, rotate stands into storage position and secure with clevis pins and linch pins (Figure Asm-L-0001).40Attaching Pin on Bucket40Mounting and Dismounting Attachment41Mounting Attachment to Loader411. Locate tractor and attachment on level ground. Lower boom to rest on the ground. Extend the bucket cylinders slightly, while raising the boom to provide three to five inches of ground clearance. Drive the tractor ahead slowly toward the attachment...412. While driving the tractor ahead slowly to maintain contact with the attachment, activate the lift cylinders to raise the loader until the quick attach engages under the attachment lip.413. Activate bucket cylinders to retract, continuing to roll the attachment back completely.414. Use instructions listed in MAINTENANCE SECTION of this manual to check all hose and tubing connections to insure no leaks are present.415. Start tractor, activate lift cylinders to raise attachment one or two feet off the ground and extend bucket cylinders to tilt attachment at a slight downward angle, so quick attachment latch pins are visible. Visually inspect the attachment mechan...41Assembling Quick Attach Device421. Quick attach device is pre-assembled at the factory.422. Unband the quick attach device and wood blocks. (Figure Asm-L-0012)42Installing Quick Attach Device43OPERATION SECTION47RHINO 4211 & 4211SS LOADER48OPERATION INSTRUCTIONS481. Standard Equipment and Specifications49(A) Maximum Lift Height at Pivot Pin 129” 131”49(B) Clearance with Bucket Dumped 94” 97”49(C) Reach at Maximum Height 35” 35”49(D) Maximum Dump Angle 55° 60°49(E) Reach with Attachment on Ground 83” 83”49(F) Attachment Rollback Angle 39° 40°49(G) Digging Depth 5” 4”49(H) Overall Height in Carry Position 66” 67”492. Operator Requirements503. Tractor Requirements53Tractor Requirements and Capabilities533.1 ROPS and Seat Belt533.2 Tractor Lighting and SMV Emblem533.3 Tractor Ballast544. Getting On and Off the Tractor544.1 Boarding the Tractor554.2 Dismounting the Tractor555. Starting the Tractor566. Pre-Operation Inspection and Service576.1 Tractor Pre-Operation Inspection/Service586.2 Loader Pre-Operation Inspection and Service587. Driving the Tractor and Loader637.1 Driving the Tractor and Loader648. Operating the Tractor and Loader648.1 Operating the Loader70FILLING THE BUCKET70A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.72LIFTING THE LOAD72CARRYING THE LOAD73DUMPING THE BUCKET74LOWERING THE BUCKET74OPERATING WITH FLOAT CONTROL75LOADING FROM A BANK76PEELING AND SCRAPING78LOADING LOW TRUCKS OR SPREADERS FROM A PILE79BACKFILLING80Leave dirt in bucket. Dumping on each pass wastes time.81Leave dirt which drifts over side of bucket for final cleanup.82HANDLING LARGE HEAVY OBJECTS821. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.822. Handling large heavy objects can be extremely dangerous due to:823. If you must perform above work, protect yourself by:828.2 Operating Bale Spear838.3 Shutting Down the Implement849. Loader Storage8410. Transporting the Tractor and Implement8410.1 Transporting on Public Roadways8610.2 Hauling the Tractor and Implement8811. TROUBLESHOOTING GUIDE89Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.89and/or dump89Oil filter plugged. Clean or replace filter.89Hydraulic pump worn. Repair or replace pump.89Oil line restricted or leaking. Check all hoses and tubes for leaks,89damage or restrictions. Replace89damaged or restricted hoses or tube89oil lines.89Control valve does not shift Inspect, clean, repair or replace89properly. valve.89Air in hydraulic system. Cycle lift cylinders and bucket89cylinders several times to free89system of air.89Cylinder leaks internally. Replace seals.89Faulty relief valve (tractor). Clean and replace relief valve.89Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.89vibrates when raising89or lowering89Air in hydraulic system. Cycle lift and bucket cylinders.89Oil level too low. Add oil as required.89External leakage Damaged seals. Remove leaking component;89replace seals.89Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or89collapsed hose. Tighten or replace hose. Clean filter.89Oil level too low. Add oil as required.89Pump worn or damaged. Repair or replace pump.89Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or89cutting edge instead of wear runners. bucket level indicator to ensure89bucket rides on wear runners.89MAINTENANCE SECTION91Lubrication Schedule94Daily Maintenance951. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.952. After every eight hours of operation, lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.953. After every ten hours of operation, check all hardware and tighten where required.954. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.95Cylinder Service96Lift and Bucket Cylinder Disassembly961. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.962. Pull shaft (1), with all assembled parts, out of cylinder tube (13).963. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.964. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).965. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.966. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.967. Examine all parts for wear or damage and replace, if necessary.96Lift and Bucket Cylinder Reassembly971. Place rod seal (3) into groove inside cylinder head.972. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).973. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.974. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.975. Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).976. Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.977. Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).978. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.971. Store loader with attachment securely attached.982. Place dust caps on hydraulic quick couplers.983. Do not remove attachment from stored loader.984. Do not allow children to play on or around loader.98Proper Torque for Fasteners994211/4211SS104LOADER104RHINO102LIMITED WARRANTY1021. LIMITED WARRANTIES1021.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1021.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1021.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1021.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1022. REMEDIES AND PROCEDURES.1022.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1022.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1022.03. Purchaser is responsible for returning the goods in question to the Dealer.1022.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:102(a) Repair or replace the defective goods or part(s) or102(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1022.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1023. LIMITATION OF LIABILITY.1023.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1023.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1023.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1023.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1024. MISCELLANEOUS.1024.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1024.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1024.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1024.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.102TO THE OWNER/OPERATOR/DEALER103RHINO®102Größe: 4,2 MBSeiten: 104Language: EnglishHandbuch öffnen
