BenutzerhandbuchInhaltsverzeichnisOPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices16Transporting Safety Instructions and Practices17Maintenance and Service Safety Instructions and Practices18Storage and Parking Safety Instructions and Practices21Concluding Safety Instructions and Practices21Decal Location221. 49696 1 LOGO Rhino, Left232. 51448 1 LOGO Rhino, Right233. 50577 2 MODEL 5211234. 52740 2 WARNING Oil Leaks235. 52203 1 WARNING Lock Valve in Transport236. 52204 1 INSTRUCT Loader Positions237. D469 1 WARNING Loader Safety238. D468 2 DANGER Crushing, Electrocution, Falling Hazard239. D471 1 WARNING Handling Bales2310. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2311. 03200347 * REFLCTR SMV Sign2312. 00776031 1 _________ Canister, Operator’s Manual2313. 55580 1 _________ Sheet. Decal; Includes two D516 Decals (Note: For Optional Quick Attach Device Only)23Decal Description24Federal Laws and Regulations29SAFETY SECTION5Attention Owner/Operator35INTRODUCTION SECTION31ASSEMBLY AND CONNECTING THE LOADER SECTION37Assembly Instructions38Proper Rear Ballasting and Wheel Spacing40Dismounting Loader and Mounting Loader to Tractor41Dismounting Loader411. Locate tractor and loader on firm level ground.412. With bucket raised above ground, tilt down approximately 30 degrees from level.413. Lower boom by retracting lift cylinders to lift tractor front end (tires can be off ground).414. Stop engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever. This will remove pressure on hitch pins (See Image415. Set parking brake. Rotate parking stands from storage position to operation position by removing linch pins and hitch pins. Reinstall hitch pin and linch pin when parking stands are in operation position. (See Figure Asm-L-0040).416. Remove linch pins and 1-1/4” hitch pins from loader upright.417. Start tractor engine and release brakes. Retract bucket cylinders to allow parking stands to contact ground.418. Extend lift cylinders 10” to 12” to rotate top of loader uprights forward out of the mount, allowing tractor to be pushed rearward. Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires and/or fenders...429. Move tractor rearward approximately 6”, being certain not to stretch hydraulic hoses.4210. Stop tractor engine and set parking brake. Relax lift cylinders and bucket cylinders by moving each control lever in both directions. Disconnect hydraulic hoses from tractor.4211. Start tractor engine and release brakes. Slowly back tractor out of loader.42Mounting Loader421. Slowly drive tractor up to loader. Shut off tractor and apply brakes.422. Connect hydraulic hoses. Make sure couplers are clean before connecting together.423. Start engine and release parking brake. Make sure lift cylinders are extended 10” to 12”. Stroke bucket cylinders to raise or lower uprights for loader upright pin to clear each front mount pin saddle by approximately 1” (See Figure Asm-L-0003)424. Drive tractor forward until loader upright pins contact mount vertical stop surfaces just above the mount pin saddles (See Figure Asm-L-0003). Extend bucket cylinders to FULLY seat both loader upright pins into mount pin saddles and raise parking ...425. Stop engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever.426. Set parking brake. Insert two 1-1/4 x 7” pins and linch pins.427. Remove linch pins and hitch pins from parking stands, rotate stands into storage position and secure with hitch pins and linch pins.42Attaching Pin on Bucket43Mounting and Dismounting Attachment44Mounting Attachment to Loader441. Locate tractor and attachment on level ground. Lower boom to rest on the ground. Extend the bucket cylinders slightly, while raising the boom to provide three to five inches of ground clearance. Drive the tractor ahead slowly toward the attachment...442. While driving the tractor ahead slowly to maintain contact with the attachment, activate the lift cylinders to raise the loader until the quick attach engages under the attachment lip.443. Activate bucket cylinders to retract, continuing to roll the attachment back completely.444. Use instructions listed in MAINTENANCE SECTION of this manual to check all hose and tubing connections to insure no leaks are present.445. Start tractor, activate lift cylinders to raise attachment one or two feet off the ground and extend bucket cylinders to tilt attachment at a slight downward angle, so quick attachment latch pins are visible. Visually inspect the attachment mechan...44Detaching Quick Attach Device451. Locate tractor and loader can level ground.452. Lower boom arms until the attachment is level and resting on ground.453. Place tractor in neutral, set parking brake, shut off tractor engine and disengage quick attach device latch pins by moving handles to unlatch position (refer to Figure Asm-L-0039).454. Start tractor engine, release brake and extend bucket cylinders while slowly backing the tractor away from attachment, until quick attach disengages from attachment.45Assembling Quick Attach Device451. Quick attach device is pre-assembled at the factory.452. Unband the quick attach device and wood blocks. (Figure Asm-L-0012)45Installing Quick Attach Device461. Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1” x 4-3/8” anti-rotation pins, 3/8” x 3/4” shoulder bolts, and 3/8” lock nuts (supplied with loader). Figure Asm-L-0014_B.462. Attach bucket leveling rod indicator (supplied with loader), to outside of right ear on quick attach as shown. Figure Asm-L-0014_B. Secure bucket leveling rod indicator with two 1/8” x 1” cotter pins (supplied with loader).46OPERATION SECTION49RHINO 5211 LOADER50OPERATION INSTRUCTIONS501. Standard Equipment and Specifications51(A) Maximum Lift Height at Pivot Pin 136”51(B) Clearance with Bucket Dumped 99”51(C) Reach at Maximum Height 60”51(D) Maximum Dump Angle 60°51(E) Reach with Attachment on Ground 88”51(F) Attachment Rollback Angle 37°51(G) Digging Depth 5.5”51(H) Overall Height in Carry Position 70”512. Operator Requirements523. Tractor Requirements55Tractor Requirements and Capabilities553.1 ROPS and Seat Belt553.2 Tractor Lighting and SMV Emblem553.3 Tractor Ballast564. Getting On and Off the Tractor564.1 Boarding the Tractor574.2 Dismounting the Tractor575. Starting the Tractor586. Pre-Operation Inspection and Service596.1 Tractor Pre-Operation Inspection/Service606.2 Loader Pre-Operation Inspection and Service607. Driving the Tractor and Loader657.1 Driving the Tractor and Loader668. Operating the Tractor and Loader668.1 Operating the Loader72FILLING THE BUCKET72A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.74LIFTING THE LOAD74CARRYING THE LOAD75DUMPING THE BUCKET76LOWERING THE BUCKET76OPERATING WITH FLOAT CONTROL77LOADING FROM A BANK78PEELING AND SCRAPING80LOADING LOW TRUCKS OR SPREADERS FROM A PILE81BACKFILLING82Leave dirt in bucket. Dumping on each pass wastes time.83Leave dirt which drifts over side of bucket for final cleanup.84HANDLING LARGE HEAVY OBJECTS841. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.842. Handling large heavy objects can be extremely dangerous due to:843. If you must perform above work, protect yourself by:848.2 Operating Bale Spear858.3 Shutting Down the Implement869. Loader Storage8610. Transporting the Tractor and Implement8610.1 Transporting on Public Roadways8810.2 Hauling the Tractor and Implement9011. Troubleshooting Guide91Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.91and/or dump91Oil filter plugged. Clean or replace filter.91Hydraulic pump worn. Repair or replace pump.91Oil line restricted or leaking. Check all hoses and tubes for leaks,91damage or restrictions. Replace91damaged or restricted hoses or tube91oil lines.91Control valve does not shift Inspect, clean, repair or replace91properly. valve.91Air in hydraulic system. Cycle lift cylinders and bucket91cylinders several times to free91system of air.91Cylinder leaks internally. Replace seals.91Faulty relief valve (tractor). Clean and replace relief valve.91Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.91vibrates when raising91or lowering91Air in hydraulic system. Cycle lift and bucket cylinders.91Oil level too low. Add oil as required.91External leakage Damaged seals. Remove leaking component;91replace seals.91Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or91collapsed hose. Tighten or replace hose. Clean filter.91Oil level too low. Add oil as required.91Pump worn or damaged. Repair or replace pump.91Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or91cutting edge instead of wear runners. bucket level indicator to ensure91bucket rides on wear runners.91MAINTENANCE SECTION93Lubrication Schedule96Daily Maintenance971. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.972. After every eight hours of operation, lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.973. After every ten hours of operation, check all hardware and tighten where required.974. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.97Cylinder Service98Lift and Bucket Cylinder Disassembly981. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.982. Pull shaft (1), with all assembled parts, out of cylinder tube (13).983. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.984. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).985. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.986. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.987. Examine all parts for wear or damage and replace, if necessary.98Lift and Bucket Cylinder Reassembly991. Place rod seal (3) into groove inside cylinder head.992. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).993. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.994. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.995. Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).996. Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.997. Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).998. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.99Adjusting Bucket Level Indicator99Storage1001. Store loader with attachment securely attached.1002. Place dust caps on hydraulic quick couplers.1003. Do not remove attachment from stored loader.1014. Do not allow children to play on or around loader.101Proper Torque for Fasteners102LOADER108RHINO106LIMITED WARRANTY1061. LIMITED WARRANTIES1061.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1061.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1061.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1061.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1062. REMEDIES AND PROCEDURES.1062.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1062.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1062.03. Purchaser is responsible for returning the goods in question to the Dealer.1062.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:106(a) Repair or replace the defective goods or part(s) or106(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1062.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1063. LIMITATION OF LIABILITY.1063.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1063.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1063.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1063.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1064. MISCELLANEOUS.1064.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1064.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1064.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1064.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.106TO THE OWNER/OPERATOR/DEALER107RHINO®106Größe: 4,52 MBSeiten: 108Language: EnglishHandbuch öffnen
