BenutzerhandbuchInhaltsverzeichnisCY841OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2ROTARY MOWER1Alamo Group Ag. Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5Safety Messages8Decal Location18SAFETY SECTION71. 00749117 1 DANGER Multi-Hazard192. 00756004 1 DANGER D/L Shield Missing -Do Not Operate193. 00756005 1 DANGER Rotating Driveline194. 00756007 1 WARNING Use/Repair Shields & Guards195. 00756059 0 (1) WARNING Leak Detection196. 00756485 1 DANGER Blades/Thrown Objects197. 00756494 1 DANGER Driveline Hazards198. 00760657 1 CAUTION Genuine Parts, Rotary199. 03200347 * REFLECT SMV1910. 00764848 0 (1) INSTRUCT Drawbar-to-PTO adj.1911. D114** 1 INSTRUCT 1000 RPM PTO1912. 00763977 1 INSTRUCT Notice to Owner1913. 99101 0 (1) NAME Rhino (2 x 7 -3/8)1914. D302 2 LOGO Rhino (4-7/8 x 16-3/4)1915. D303 2 NAME Rhino (4-3/8 x 16-3/4)1916. 00771526 2 (3) NAME CY841917. nfs 1 SER PLATE CY84 Serial Plate1918. 00771283 1 5 Year Gearbox Warranty1919. 1458393 2 REFLECT Red Reflectors1920. 00776031 1 Canister, Operator’s Manual1921. 00771528C 1 Operator’s Manual1922. 10058000 3 Bolt1923. 00024100 6 Flatwasher1924. 02959924 3 Locknut191. 00725746 1 PELIGRO Get Manual Translated212. 00749117 1 DANGER Multi-Hazard213. 00756005 1 DANGER Rotating Driveline214. 00756004 1 DANGER D/L Shield Missing -Do Not Operate215. 00756494 1 DANGER Driveline Hazards216. 00760657 1 CAUTION Genuine Parts, Rotary216a. 00773723 1 PELIGRO Rotating Driveline Translation217. 00769736 1 WARNING Use Repair Shields and Guards218. 00769737 1 DANGER Blades/Thrown Objects219. D103 1 INSTRUCT 540 RPM PTO2110. 00763613 1 INSTRUCT Slip Clutch2111. 00763977 1 INSTRUCT Notice to Owner2112. 03200347 * REFLECT SMV Emblem2113. D303 2 L.NAME Rhino (4-3/8 x 16-3/4)2114. D302 2 LOGO Rhino (4-7/8 x 6-1/2)2115. 00771526 2 NAME CY842116. nfs 1 PLATE CY84 Serial Plate2117. 1458393 2 REFLECT Red Reflector2118. 00776031 1 Canister, Operator’s Manual2119. 00771528C 1 Operator’s Manual2120. 10058000 3 Bolt2121. 00024100 6 Flatwasher2122. 02959924 3 Locknut21Decal Description22Federal Laws and Regulations29Attention Owner/Operator78INTRODUCTION SECTION75Optional A-Frame Assembly801. Insert bushing (5) into lower end of each A- Frame half (1 & 2). Position each A-Frame half so the large hole in the top is towards the tractor. Install 3/4 x 2" bolt (10) with Flatwasher (14) through bushing (5) in A-Frame half (1 & 2) and rear h...802. Install bushing (8) between braces (3) through top rear hole of A-frame and insert bolt (12), flatwasher (14) and locknut (13).803. Install bushing (22) between A-Frame halves (1 & 2) and insert bolt (23) and locknut (13). Install bushings (6) through Braces (4) and install bolt 3/4 x 5 (10), flatwashers (14) and locknut (13).804. Attach Braces (3) to Braces (4) with bushings (6), bolt 3/4 x 2-1/2 (16), and locknut (13). Retain the rear of Braces (3) together with bushing (15), bolt 3/4 x 2-1/2 (11) and locknut (13). Attach braces (4) together with bolt 3/4 x 1-1/2 (17) and...805. Install Brace supports (4) to the rear lugs on the Main Frame with bolts 3/4 x 2 (10), flatwashers (14), bushings (6) and locknuts (13).80Single Tail Wheel Assembly - Lift-Type80Dual Tail Wheel Assembly81Tongue81Axle82Control Rods82Hydraulic or Manual Lift83Wheels83Shields, Guards, and Deflectors841. Attach the front Bracket (1) to the front mower with 4 - 1/2" x 3" Bolts (5), Locknuts (6), and washers (7).842. Attach the front Deflector to the Bracket with Strap (3), 3/8" x 1-1/2" Bolts (6), and Locknuts (4).84Chain Guard (Extra Equipment)85Driveline Attachment86Gearbox Shield Assembly86Check Chains (Extra Equipment) for Lift-Models87Jackshaft Bearing Support Assembly88ASSEMBLY SECTION79OPERATION SECTION89RHINO CY84 HEAVY-DUTY ROTARY MOWER90OPERATION INSTRUCTIONS901. Standard Equipment and Specifications91CY84912. OPERATOR REQUIREMENTS923. TRACTOR REQUIREMENTS93Tractor Requirements and Capabilities933.1 ROPS and Seat Belt933.2 Tractor Safety Devices933.4 3-Point Hitch943.6 Front End Weight953.7 Power Take Off (PTO)954. GETTING ON AND OFF THE TRACTOR964.1 Boarding the Tractor964.2 Dismounting the Tractor975. STARTING THE TRACTOR986. CONNECTING THE MOWER TO THE TRACTOR986.1 Connecting the Mower - Lift-Type991. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.992. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.993. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the respective set of mower A-frame lift lugs.994. Turn off the tractor engine and dismount.995. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.996. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.997. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.998. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.996.2 Connecting the Mower - Pull-Type1001. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the end of the PTO shaft to the hitch point.1002. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position.1003. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the engine, secure the tractor in position, and dismount.1004. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4”...1005. Securely attach mower safety chain from mower tongue to tractor drawbar or drawbar support frame.1006. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.1007. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports. Pressure may need to be relieved from the system to allow for ease of attachment.1008. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side.1007. SETTING THE MOWER1017.1 Setting Mower Height - Lift-Type1011. Park the tractor and mower on level ground.1012. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...1013. Shut down the tractor and remove the key.1014. Level the mower deck front to rear by extending or retracting the 3-point top link.1015. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1016. Securely block up the mower at this height.1017. Remove the bolts securing the tail wheel beam positioning bracket to the support brackets and allow the tail wheel to rest at ground level. Align beam and positioning brackets holes with closest set of holes in support brackets and reinstall bolts...1018. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.1027.2 Setting Mowing Height - Pull-Type1021. Park the tractor and mower on level ground.1022. Using the tail wheel ratchet jack or hydraulic cylinder, position the mower so the skid shoes are 1” less off the ground than the desired final cut height. For example, if a 3” cut is desired, raise or lower the mower until the skid shoes are ...1023. Adjust the mower leveling rod so that the front of the mower is approximately 3/4” lower that the rear.1024. If the mower is attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying from side to side. Never raise the 3-point lift with the mower attac...1027.3 Setting Deck Pitch1031. Lower the mower until the rear of the mower is resting securely on its tail wheels.1032. Lower the 3-point lift arms further until the front of the mower is at least 3/4” lower than the rear.1033. Place the tractor’s 3-point control lever stop at this point to maintain the deck pitch.1031. Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3/4” lower in the front than the rear. To lower the front, lengthen the leveling rods and to raise the front, shorten the leveling rods.1038. DRIVELINE ATTACHMENT1038.1 Driveline Length Check1049. PRE-OPERATION INSPECTION AND SERVICE1059.1 Tractor Pre-Operation Inspection/Service1069.2 Mower Pre-Operation Inspection/Service1069.3 Cutting Component Inspection1099.4 Blade Bolt Inspection11010. DRIVING THE TRACTOR AND IMPLEMENT11310.1 Starting the Tractor11410.2 Brake and Differential Lock Setting11410.3 Raising the Mower11510.4 Driving the Tractor and Mower11510.5 Crossing Ditches and Steep Inclines11611. OPERATING THE TRACTOR AND IMPLEMENT11711.1 Foreign Debris Hazards11811.2 Bystanders/Passersby Precautions11811.3 Engaging the Power Take Off (PTO)11911.4 PTO RPM and Ground Speed12011.5 Operating the Mower12011.6 Shutting Down the Implement12412. DISCONNECTING THE MOWER FROM THE TRACTOR12413. MOWER STORAGE12614. TRANSPORTING THE TRACTOR AND IMPLEMENT12614.1 Transporting on Public Roadways12714.2 Hauling the Tractor and Implement12915. TROUBLESHOOTING GUIDE131Problem Possible Cause Remedy131Blade rotation incorrect. Use correct Blade for Carrier.131Using Straight Blades Use Fan Blades in grass.131Carrier RPM too low. Increase PTO speed.131Mower not leveled. Adjust machine level (in very heavy131weeds, 1/2” to 1” low in front).131Tires mashing down grass. Use offset Adapter to move Mower to131the left.131Ground speed too fast. Reduce ground speed.131Blades locked back. Free blades.131Blades riding up due to Blade Replace Blade Bolts.131Bolt wear.131Blades bent up. Replace Blades.131(Right Hand Threads).131Worn Blade Bolt. Replace Bolt.131Blade Carrier bent. Straighten or replace Blade Carrier.131Blades on upside down. Turn Blades right side up and tighten.131Drivelines not phased. Replace Driveline.131Blade broken. Replace Blades in sets.131Blade Carrier bent. Repair or replace Carrier.131Blade Hub not properly seated Remove Hub, check Key and Shaft,131on Shaft. and replace or seat properly.131New Blade matched with worn Blade. Replace Blades in sets.131speed.131Blades too soft. Replace Blades with hardened,131high- quality, Rhino Blades from the131manufacturer.131Blade Bolts Working Loose Bolts not tightened. Tighten Bolts to 300 ft./lbs.132Bolt hole elongated or oversized. Replace Blade Carrier.132Locknut worn out. Replace Locknut.132Check joint angles and phasing.132Slow down ground speed or raise132Mower.132Into Cup and Cross Use protective device.132Check joint angles and phasing.132ground speed or raise Mower.132Use protective device.132(See Clutch Maintenance).132(See Clutch Maintenance).132(See Clutch Maintenance).132Rough gears. Run in or change Gears.132Worn Bearing. Replace Bearing.132Excessively Mower.132Springs weak. Replace Springs.132Improper adjustment. Re-adjust Slip Clutch.132Too much power for Slip Clutch. Reduce ground speed and material132intake.132Friction Facings worn. Replace Facings.132Oil on Facings. Replace Facings.132Friction Facings glazed. Clean with emery cloth.132shallow cavity Plug. Cavity in Oil Plug should be132approximately 5/8”132Oil level too high. Lower oil level to Plug.132Gearbox Leaking Damaged Oil Seal. Replace Seal.133No Oil Seal. Install Oil Seal.133Oil too light. Use EP140.133Bent Shaft. Replace Oil Seal and Shaft.133Oil Seal Race rough. Replace Shaft or repair Race.133Oil Seal installed wrong. Replace Seal.133Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.133of Seal.133Bearings loose. Adjust Bearings.133Vent Plug stopped up. Open Vent Plug.133Oil level too high. Drain oil to proper level.133Gasket damaged. Replace Gasket.133Bolts loose. Tighten Bolts.133Rattling or Not Turning Freely Nylon Bearing worn. Replace Nylon Bearing.133below drawbar.133Open.133MAINTENANCE SECTION135Lubrication1361. U-Joints 8 hours1362. Gearbox Check Daily1363. Tail Wheel Pivot 10 hours1364. Wheel Hubs Weekly1365. Telescoping 8 hours136Gearbox Lubrication137Tail Wheel Lubrication137Driveline Lubrication138Driveline Shield - Pull-Type138Protective, Integral Shields - Lift-Type139Slip Clutch1401. With the three Capscrews (8) backed out until the points are below the surface of the circular Adjusting Nut (7), run Adjusting Nut up finger-tight, or slightly less than finger-tight.1402. Alternately tighten the hardened, cup point Capscrews (8) no more than one-half turn at a time until the Capscrew heads “Bottom Out”. Do not over tighten the Capscrews nor completely flatten the Spring Washers (5).140Seasonal Slip Clutch Maintenance1401. Loosen Bolts (8) until gap between adjusting nut (7) and guide ring is approximately 1/16”.1402. Attach machine to tractor, set engine at approximately half throttle and quickly engage PTO. This procedure will break slip clutch facings loose and allow the proper torque to be maintained.1403. Return the bolts to their original position as described above.140Blade Servicing141Blade Sharpening141Blade Removal142Blade Carrier Removal142Blade Carrier Installation142Storage1431. Thoroughly clean the cutter.1432. Lubricate the cutter as covered in Maintenance Section.1433. Tighten all bolts and pins to the recommended torque.1434. Check the cutter for worn or damaged parts. Make replacements immediately.1435. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1436. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.143Proper Torque For Fasteners143CY84146ROTARY CUTTER146RHINO144LIMITED WARRANTY1441. LIMITED WARRANTIES1441.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1441.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1441.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1441.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1442. REMEDIES AND PROCEDURES.1442.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1442.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1442.03. Purchaser is responsible for returning the goods in question to the Dealer.1442.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:144(a) Repair or replace the defective goods or part(s) or144(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1442.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1443. LIMITATION OF LIABILITY.1443.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1443.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1443.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1443.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1444. MISCELLANEOUS.1444.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1444.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1444.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1444.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.144TO THE OWNER/OPERATOR/DEALER145RHINO®144Größe: 22,5 MBSeiten: 146Language: EnglishHandbuch öffnen
