Benutzerhandbuch für Southbend SB

Inhaltsverzeichnis

• INTRODUCTION

  3
• Power Connection

  25
• About This Machine

  3
• Test Run

  26
• Foreword

  3
• Spindle Break-In

  30
• Capabilities

  3
• Recommended Adjustments

  30
• Features

  3
• OPERATION

  31
• General Identification

  4
• Operation Overview

  31
• Controls & Components

  5
• Chuck & Faceplate Mounting

  32
• Master Power Switch

  5
• Installation & Removal Devices

  32
• Headstock

  5
• Chuck Installation

  33
• Control Panel

  6
• Registration Marks

  34
• Carriage

  6
• Chuck Removal

  34
• Tailstock

  7
• Scroll Chuck Clamping

  35
• End Gears

  7
• 4-Jaw Chuck

  35
• Safety Foot Brake

  7
• Mounting Workpiece

  35
• Product Specifications

  8
• Faceplate

  36
• SAFETY

  12
• Tailstock

  37
• Understanding Risks of Machinery

  12
• Positioning Tailstock

  37
• Basic Machine Safety

  12
• Using Quill

  37
• Additional Metal Lathe Safety

  14
• Installing Tooling

  38
• Additional Chuck Safety

  15
• Removing Tooling

  39
• Offsetting Tailstock

  39
• PREPARATION

  16
• Aligning Tailstock to Spindle Centerline

  40
• Preparation Overview

  16
• Centers

  41
• Things You'll Need

  16
• Dead Centers

  41
• Power Supply Requirements

  17
• Live Centers

  42
• Availability

  17
• Mounting Dead Center in Spindle

  42
• Full-Load Current Rating

  17
• Removing Center from Spindle

  42
• Circuit Requirements

  17
• Mounting Center in Tailstock

  42
• Grounding Requirements

  18
• Removing Center from Tailstock

  43
• Extension Cords

  18
• Mounting Workpiece Between Centers

  43
• Unpacking

  19
• Steady Rest

  44
• Inventory

  19
• Follow Rest

  45
• Cleaning & Protecting

  20
• Carriage & Slide Locks

  45
• Location

  21
• Compound Rest

  46
• Physical Environment

  21
• Four-Way Tool Post

  46
• Electrical Installation

  21
• Installing Tool

  46
• Lighting

  21
• Weight Load

  21
• Adjustable Feed Stop

  48
• Space Allocation

  21
• Micrometer Stop

  48
• Lifting & Moving

  22
• Manual Feed

  49
• Leveling & Mounting

  23
• Carriage Handwheel

  49
• Leveling

  23
• Cross Slide Handwheel

  49
• Bolting to Concrete Floors

  24
• Compound Rest Handwheel

  49
• Assembly

  24
• Spindle Speed

  49
• Lubricating Lathe

  24
• Determining Spindle Speed

  49
• Adding Coolant

  25
• Setting Spindle Speed

  50
• TROUBLESHOOTING

  84
• Configuration Examples

  50
• ELECTRICAL

  87
• Power Feed

  51
• Electrical Safety Instructions

  87
• Power Feed Controls

  52
• Wiring Overview

  88
• Setting Power Feed Rate

  53
• Component Location Index

  89
• End Gears

  54
• Electrical Cabinet Wiring

  90
• Standard End Gear Configuration

  54
• Electrical Box

  91
• Alternate Configuration

  55
• Spindle Motor

  92
• Threading

  56
• Coolant Pump Motor Wiring

  92
• Headstock Threading Controls

  56
• Control Panel Wiring

  93
• Apron Threading Controls

  57
• Spindle Switches

  93
• Thread Dial

  57
• Additional Component Wiring

  94
• Thread Dial Chart

  58
• Power Connection

  94
• Chip Drawer

  59
• Coolant System

  60
• PARTS

  95
• Headstock Cover

  95
• ACCESSORIES

  61
• Headstock Controls

  96
• MAINTENANCE

  64
• Headstock Internal Gears

  98
• Maintenance Schedule

  64
• Headstock Transfer Gears

  100
• Cleaning & Protecting

  64
• Gearbox Gears

  101
• Maintenance Chart

  65
• Gearbox Controls

  103
• Lubrication

  66
• Apron Front View

  105
• Headstock

  66
• Apron Rear View

  107
• Quick-Change Gearbox

  67
• Compound Rest & Tool Post

  109
• Apron

  67
• Saddle Top View

  110
• One-Shot Oiler

  68
• Saddle Bottom View

  112
• Longitudinal Leadscrew

  68
• Micrometer Stop

  113
• Ball Oilers & Oil Cup

  69
• Dial Indicator

  113
• End Gears

  70
• Bed & Shafts

  114
• Coolant System Service

  71
• End Gears

  116
• Hazards

  71
• Main Motor

  117
• Adding Fluid

  72
• Stands & Panels

  119
• Changing Coolant

  72
• Tailstock

  121
• Machine Storage

  73
• Steady Rest

  123
• Follow Rest

  123
• SERVICE

  74
• Electrical Cabinet & Control Panel

  124
• Backlash Adjustment

  74
• Accessories

  125
• Compound Rest

  74
• Front Machine Labels

  126
• Cross Slide

  74
• Rear & Side Machine Labels

  127
• Leadscrew End Play Adjustment

  75
• Gib Adjustment

  75
• WARRANTY

  129
• Half Nut Adjustment

  77
• V-Belts

  77
• Brake & Switch

  78
• Leadscrew Shear Pin Replacement

  80
• Gap Insert Removal & Installation

  82
• Gap Removal

  82
• Gap Installation

  83
• Steady Rest Assembly (Installed)

  1
• 10" Faceplate w/D1-5 Camlock Stud Set

  1
• 3-Jaw Chuck Key

  1
• 4-Jaw Chuck Key

  1
• Follow Rest Assembly (Installed)

  1
• Tool Box

  1
• Open End Wrench 22/24mm

  1
• Open End Wrench 14/17mm

  1
• Open End Wrench 10/12mm

  1
• Phillips Screwdriver #2

  1
• Standard Screwdriver #2

  1
• Hex Wrench 8mm

  1
• Tapered Spindle Sleeve MT#5-#3

  1
• Dead Center MT#3

  1
• Carbide-Tipped Dead Center MT#3

  1
• Camlock Key D1-5

  1
• Hex Wrench Set 1.5-10mm

  1
• Carriage Handwheel Handle

  1
• Cross Slide Handwheel Handle

  1
• Cast Iron Leveling Pads

  6
• 7" 3-Jaw Chuck (SB1308)

  1
• 8 1⁄4" Back Plate D1-5 (SB1399)

  1
• Hex Wrench 6mm

  1
• Wrench 17mm

  1
• Hex Wrench 6mm

  1
• Wrench 17mm

  1
• Round Stock 2" x 6"

  2
• Precision Level

  1
• Tool Post T-Wrench

  1
• Wrench 14mm

  1
• Tool Post T-Wrench

  1
• Cutting Tool

  1
• Fine Ruler

  1
• Tailstock Center

  1
• Hex Wrench 8mm

  1
• Hex Wrench 6mm

  1
• Wrench 22mm

  1
• Wrench 5⁄8"

  1
• Catch Pan 2-Gallon

  1
• Empty 5-Gallon Bucket w/Lid

  2
• Phillips Screwdriver #2

  1
• Wrench 3⁄4"

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Hex Wrench 3mm

  1
• Hex Wrench 3mm

  1
• Wrench 24mm

  1
• Phillips Screwdriver #2

  1
• Open End Wrench 24mm

  1
• Hex Wrench 3mm

  1
• Phillips Screwdriver #2

  1
• Hex Wrench 6mm

  1
• External Retaining Ring Pliers #1

  1
• Magnet

  1
• Safety Goggles

  1
• Blow Gun w/Compressed Air

  1
• Hex Wrenches 6mm

  1
• Hex Wrench 8mm

  1
• Wrench 17mm

  1
• Dead Blow Hammer

  1