Benutzerhandbuch für Toro 3505D

Inhaltsverzeichnis

• Preface

  1
• Table Of Contents

  3
• 1 - Safety

  5
  • General Safety Instructions

    5
    • Supervisors Responsibilities

      5
    • Before Operating

      5
    • While Operating

      6
    • Maintenance and Service

      7
  • Jacking Instructions

    8
• 2 - Product Records and Maintenance

  9
  • Product Records

    9
  • Maintenance

    9
  • Equivalents and Conversions

    10
  • Torque Specifications

    11
• 3 - Kubota Diesel Engine

  15
  • Introduction

    16
  • Specifications

    17
  • Service and Repairs

    18
    • Muffler and Air Cleaner Assembly

      18
    • Fuel System

      22
    • Radiator

      24
    • Engine

      26
• 4 - Hydraulic System

  31
  • Specifications

    32
  • General Information

    33
    • Hydraulic Hoses

      33
    • Hydraulic Fitting Installation

      33
    • Towing Traction Unit

      35
    • Relieving Hydraulic System Pressure

      35
    • Traction Circuit (Closed Loop) Component Failure

      36
  • Hydraulic Schematic

    37
  • Hydraulic Flow Diagrams

    38
    • Traction Circuit Forward

      38
    • Cutting Unit Circuit

      40
    • Lift Circuit (Raise)

      42
    • Lift Circuit (Lower)

      44
    • Steering Circuit

      46
  • Special Tools

    48
  • Troubleshooting

    52
  • Testing

    55
    • Traction Circuit Working Pressure Test

      56
    • Before Performing Hydraulic Tests

      55
    • Charge Relief Valve Pressure Test

      58
    • Piston Pump (P3) Flow and Traction Relief Pressure Test

      60
    • Wheel Motor Efficiency Test

      62
    • Cutting Deck Circuit Pressure Test

      64
    • Manifold Relief Valve (R1) Pressure Test

      66
    • Logic (Counterbalance) Valve (LC1) Pressure Test

      68
    • Gear Pump (P1) Flow Test

      70
    • Deck Motor Efficiency Ł Case Drain Test

      72
    • Steering and Lift Relief Pressure Test

      74
    • Gear Pump (P2) Flow Test

      76
    • Steering Control Valve Test

      78
  • Adjustments

    80
    • Braking Valve Adjustment

      80
  • Service and Repairs

    81
    • General Precautions for Removing and Installing Hydraulic System Components

      81
    • Check Hydraulic Lines and Hoses

      81
    • Flush Hydraulic System

      82
    • Charge Hydraulic System

      83
    • Hydraulic Tank

      84
    • Oil Cooler

      86
    • Wheel Motors

      88
    • Wheel Motor Service

      90
    • Cutting Deck Motors

      92
    • Cutting Deck Motor Service

      94
    • Hydraulic Manifold

      98
    • Hydraulic Manifold Service

      100
    • Lift Control Valve

      102
    • Lift Control Valve Service

      104
    • Neutral Arm Assembly

      108
    • Piston Pump

      110
    • Piston Pump Service

      114
    • Gear Pump

      116
    • Gear Pump Service (Below Serial Number 260000400)

      118
    • Gear Pump Service (Serial Number Above 260000400)

      122
    • Steering Control Valve

      124
    • Steering Control Valve Service

      126
    • Front Lift Cylinder

      128
    • Rear Lift Cylinder

      130
    • Lift Cylinder Service

      132
    • Steering Cylinder

      134
    • Steering Cylinder Service

      136
• 5 - Electrical System

  139
  • Electrical Schematics and Diagrams

    139
  • Special Tools

    140
  • Troubleshooting

    142
  • Electrical System Quick Checks

    145
    • Battery Test (Open Circuit Test)

      145
    • Charging System Test

      145
    • Glow Plug System Test

      145
    • Check Operation of Interlock Switches

      146
  • Component Testing

    147
    • Ignition Switch

      147
    • Glow Relay

      148
    • Hour Meter

      149
    • Solenoid Valve Coil

      149
    • Indicator Lights

      150
    • PTO Switch

      151
    • Diode Assembly

      151
    • Neutral Switch

      152
    • Seat Switch

      152
    • Parking Brake and Transport/Mow Switches

      153
    • Fusible Link Harness

      153
    • High Temperature Warning Switch

      154
    • High Temperature Shutdown Switch

      155
    • Fuel Pump

      156
    • Fuel Stop Solenoid

      157
    • Glow Controller

      158
    • Standard Control Module

      159
  • Service and Repairs

    160
    • Battery Storage

      160
    • Battery Care

      160
    • Battery Service

      161
    • Solenoid Valve Coil

      164
• 6 - Chassis

  165
  • Specifications

    166
  • Special Tools

    167
  • Adjustments

    168
    • Adjust Brakes

      168
  • Service and Repairs

    170
    • Operator Seat

      170
    • Front Wheels and Brakes

      172
    • Rear Fork and Wheel

      174
    • Brake Lever Linkages

      176
    • Steering Column

      178
    • Front Lift Arms

      180
    • Rear Lift Arm

      182
• 7 - Cutting Units

  185
  • Specifications

    186
  • Special Tools

    187
  • Troubleshooting

    188
  • Adjustments

    189
    • Blade Stopping Time

      189
  • Service and Repairs

    190
    • Rear Roller

      190
    • Rear Roller Service (Greasable Bearings with Retaining Ring)

      192
    • Rear Roller Service (Greasable Bearings with Bearing Nut)

      194
    • Blade Spindle

      196
    • Blade Spindle Service

      198
• 8 - Electrical Diagrams

  201
  • Electrical Schematic

    203
  • Glow Circuits

    204
  • Crank Circuits

    205
  • Run Circuits (Transport)

    206
  • Run Circuits (Mow)

    207
  • Wire Harness Drawing

    208
  • Wire Harness Diagram

    209