BenutzerhandbuchInhaltsverzeichnisPRECAUTIONS6TABLE OF CONTENTS3PREPARATION71. SST (Special Service Tools)72. Lubricants / Liquids7VEHICLE LIFT LOCATIONS8PARTS91. Location91.1. Turbo charger91.2. Heat shield101.3. Exhaust manifold111.4. Intercooler121.5. Air intake131.6. Oil filter141.7. Oil pan and brackets151.8. Electric components161.9. Cooling fan171.10. Templates181.11. Heat insulation, stickers and sparkplugs192. Parts List203. Specified torque24INSTALLATION PROCEDURES261. Introduction261.1. Si unit.261.2. Caution * notice * hint.261.3. Definition of symbols.261.4. Water hose and clamp.261.5. Air hose and clamp.271.6. Oil and coolant.272. Parts to be removed (see workshop manual for detailed instructions)283. Vehicle preparation301. Remove carbon canister.302. Remove harness clamps.303. Hole preparation.314. Harness fixation.315. Harness grommet hole.(interior)314. Airfilter box heat shield preparation321. Preparation heat shield.325. Oil-sump preparation331. Install oil return adapter.332. Cleaning.336. Underbody protection preparation341. Undercover preparation.347. Engine cover preparation371. Engine cover preparation.378. Cooling fan preparation381. Install cooling-fan.382. Install bracket to cover.383. Temperature sensor.389. Inlet pipe preparation391. Install vacuum hose adapter.392. Preparation of VSV.393. Install VSV.3910. Intercooler preparation401. Install lower bracket.402. Install upper bracket.4011. Pre-catalyser heat shield preparation411. Install pre-catalyser heat shield.4112. Turbo control system preparation421. Turbo control system preparation.422. Install control-unit harness.4213. Turbo preparation431. Turbo protection.432. Remove plate with pressure actuator.433. Turbo lubrication.434. Install water adapters.435. Install water outlet hose.446. Install water inlet tube.447. Install oil pressure tube.448. Install plate with pressure actuator.449. Install pressure actuator hose.4514. Installation engine compartment461. Install exhaust manifold gasket.462. Install exhaust manifold.463. Position Turbo charger.464. Install turbo charger.465. Install Turbo charger bracket.476. Tightening Turbo charger.477. Install water inlet connection.478. Install water outlet connections.489. Waterhose fixation.4810. Install protection cap throttle body housing.4815. Installation engine compartment lower491. Apply liquid gasket to oil pan.492. Install oil pan.493. Install oil pressure switch extension.494. Install oil pressure switch extension bolt.495. Install oil pressure switch.506. Install Intercooler.507. Install intercooler inlet pipe.508. Install oil pressure tube.519. Install intercooler outlet pipe.5116. Installation engine compartment upper531. Install turbo inlet pipe.532. Install turbo inlet pipe bracket.533. Install water hose clamp534. Install VSV t-junction.535. Modify engine ventilation hose.546. Install engine ventilation hose onto engine.547. Install engine ventilation hose onto turbo inlet pipe.548. Install VSV connections.559. Install air filter.5510. Prepare air filter box cover.5511. Install air filter box cover5512. Install exhaust pipe pre-catalyser.5613. Install exhaust pipe bracket.5614. Install oil return pipe.5615. Install oil return hose.5716. Install wiring harness.5717. Install cooling fan cover.5818. Install lambda sensor No. 15919. Install exhaust manifold heat shield.5920. Install lambda sensor No..25921. Spark plug exchange6017. Install interior compartment611. Install control-unit assembly. (manual transmission only)612. Remove automatic transmission control-unit (automatic transmission only).613. Install control-unit assembly (automatic transmission only).614. Install ground connection.625. Connect wiring harness.6218. Parts to be installed (see workshop manual for detailed instructions)63Größe: 2,92 MBSeiten: 64Language: EnglishHandbuch öffnen