Benutzerhandbuch für Troy-Bilt PONY 664DM

Inhaltsverzeichnis

• Calling Customer Support

  2
• Safety

  3
• Assembly

  6
• Features and Controls

  11
• Operation

  14
• Maintenance

  20
• Tiller Attachments

  28
• Troubleshooting

  29
• Parts List

  30
• 1918811 Handlebars (Incl. Refs. 2, 3 & 3A)

  1
• 1186211 Hex Nut, 5/16-24

  2
• GW-9126 Grip

  2
• 710-0216 Hex Hd. Screw, 3/8-16 x 3/4".

  2
• 777122088 Decal,Control Panel

  1
• 736-0169 Lockwasher, 3/8

  2
• 777D05553 Decal, Model Name/Logo

  1
• 725-0157 Cable Ties, Plastic

  2
• 1916784 ReverseClutch Control Cable

  1
• 1114748 Round Hd. Screw,#10-32 x 1/2

  6
• 1186347 Height Adjustment Screw

  1
• 1100240 Lockwasher, #10

  2
• GW-9955 Washer, Keyed

  1
• 1186208 Hex Nut, #10-32

  2
• 1900475 Bracket, Handlebar Height Adjustment 1 24 GW-9390 Grip

  2
• 710-0514 HexHd. Screw, 3/8-16 x 1*.

  2
• 736-3050 Washer, Plain (flat) 3/8, S.A.E

  2
• two Ref. 24)

  1
• 712-3000 HexLocknut, 3/8-16

  2
• GW-9853 Sems Nut

  4
• 1918791 Cable, Forward Clutch Control

  1
• GW-20806 Bracket, Bail Support

  2
• 1 1/4-20 x 1/2".

  2
• GW-9057 Knob, Wheel GearControl Lever

  1
• ** Engine- standard recoil start

  1
• GW-20339 Guard, Belts/Pulleys

  1
• Engine - electric start

  1
• 712-0267 Hex Nut, 5/16-18

  4
• 1917326 Bracket,Clutch Cable

  1
• 1186329 Hex FlangeScrew, 5/16-18 x 3/4".

  4
• 736-0119 Lockwasher-5/16

  6
• 1916797 Engine Support Bracket,left side

  1
• 710-0107 HexHd. Screw, 5/16-24 x 1/2

  2
• 1916796 Engine Support Bracket, right side

  1
• 777S30651 Decal, Hot Surfaces/Belt Warning

  1
• 710-0805 Hex Hd. Screw, 5/16-18 x 1-1/2

  5
• 1917139 Cover (Incl. Ref. 5)

  1
• 777120942 Decal, Stabilization

  1
• 712-3004A Flange Lock Nut, 5/16-18

  2
• 1918774 Mounting Bar

  2
• 1108841 Key, 3/16 x 1-1/2

  1
• GW-90063 Hex FlangeScrew, 5/16-18 x 1

  4
• GW-1138-1 Shim

  1
• 710-3037 Hex Hd. Screw, 5/16-18 x 2-1/4".

  1
• 619-04015 Pulley, Engine Drive

  1
• 736-0275 Flat Washer, 5/16'.

  1
• GW-9944 BellevilleWasher

  2
• 1918846 Belt Guide, Pony

  2
• GW-9572 HexHd. Screw, 5/16-24 x 1-1/8

  1
• GW-55088 Pivot Bushing

  2
• 710-3103 HexHd. Screw, 5/16-18 x 2

  1
• 736-0119 Lockwasher, 5/16

  2
• 1918731 ReverseIdler Arm

  1
• 712-0267 Hex Nut, 5/16-18

  2
• 1916535 Pulley, Reverse Idler

  1
• 1917746 Washer, Shoulder

  2
• 1107382 Flat Washer, 5/16

  2
• 1918744 Idler Arm, Forward Tiller Direction

  1
• 1916725 Belt Guide, Wire Formed

  1
• 1767754 Screw, self tapping, #10-24

  1
• 710-0117 HexHead Screw, 5/16-24 x 1

  1
• 1916727 Spring

  1
• 1917746 Washer, Shoulder

  1
• 712-3000 Hex Locknut, 5/16-18

  1
• GW-9929 Washer, Flat, 1-1/8

  3
• GW-9090 Idler Pulley, Forward

  1
• 1916728 Spring, Reverse Return

  1
• 710-0347 Screw, 3/8-16 x 1-3/4

  1
• 1916522 Transmission Pulley

  1
• 712-0158 Hex Lock Nut, 5/16-18

  1
• GW-1440 Support Washer

  1
• 1754128 Screw, 1/4-20 x 3/4

  1
• 1918812 ReverseClutch Belt

  1
• 736-0463 Flat Washer-I/4

  1
• 1909404 Forward Clutch Belt

  1
• 714-04029 Key, .188 x 1.75

  1
• 1900396 Self-tapping Screw, #10-32 x 1/2

  4
• 710-0539 Screw, 3/8-24 x 1.75

  1
• GW-9621 Oil Seal (Double Lip), Wheel Shaft

  2
• GW-20873 Tiller Housing Cover, left side

  1
• 1105620 Pipe Plug, 1/4

  2
• 721-04001 Seal,Transmission Bore

  1
• 1186329 Hex FlangeScrew, 5/16-18 x 3/4".

  6
• 1983632 Oil Seal, Input Pinion Shaft

  1
• GW-11513 Transmission Cover (Incl. four Ref. 18 16 GW-1115 Rear Bearing Cap

  1
• and two ea. Refs. 21 & 22)

  1
• GW-20694 Gasket,Transmission Top Cover

  1
• 619-04010 Transmission CaseAssy

  1
• GW-90063 Hex FlangeScrew, 5/16-18 x 1*.

  4
• GW-9467 Plug

  1
• 721-04035 Oil Seal,Tiller Shaft

  2
• 736-0169 Lockwasher, 3/8

  2
• 1186328 Hex FlangeScrew, 5/16-18 x 5/8".

  2
• 710-0216 Hex Hd. Screw, 3/8-16 x 3/4".

  2
• 6 GW-9572 HexHd. Screw, 5/16-24 x 1-1/8".

  1
• GW-20718 Spur Gear

  1
• GW-9301 Key, 3/16 sq. x 1

  1
• surface faces pulley)

  1
• GW-20912 Main Drive Shaft (Drive shaft is one- 8 1108841 Key, 3/16 sq. x 1-1/2

  1
• 9 1916522 Transmission Drive Pulley

  1
• 10 GW-1440 Support Washer

  1
• 11 721-04044 Oil Seal, Input Pinion Shaft

  1
• 12 1113527 Retaining Ring (external)

  1
• on GW-1714 and GW-9301)

  1
• GW-9953 Thrust Washer

  2
• GW-1224-1 Shim, Rear Bearing Cap, .010"thick 14 GW-9428 Bushing

  1
• 15 GW-9677 Set Screw, 5/16-18 x 3/8".

  1
• GW-1224-2 Shim, same as above, but .030"thick 16 GW-20791 Input Pinion (steel shaft)

  1
• 17 GW-20792 Input Pinion Gear

  1
• GW-1224-3 Shim, same as above, but .005"thick 18 GW-9093 Retaining Ring (external) I

  1
• 20 GW-9517 Retaining Ring (internal)

  1
• 721-04031 0il Seal

  2
• GW-20712 Wheel Drive Clutch (cast-iron)

  1
• 1909950 Retaining Ring (heavy-duty, external) 2 10 611-04002 Eccentric Shaft

  1
• 11 GW-1442 Pin, Eccentric Shaft

  1
• 12 GW-9055 Spring

  1
• 13 721-04034 Oil Seal

  1
• 14 GW-20700 Eccentric Shaft Lever

  1
• GW-1086 Bushing

  2
• 710-3013 Hex Hd. Screw, 1/4-20 x 1/2".

  1
• 711-04091 Wheel Shaft (Incl. Ref. 6)

  1
• 741-3037 Ball Bearing

  2
• GW-9373 Hi-Pro Key, 1/4 x 1-5/16

  1
• 711-04080 Tiller Shaft (Incl. Ref. 18)

  1
• 18 GW-1104 Woodruff Key, 1/4 x 1-1/4

  1
• GW-9935 Shim (between key and gear), 19 GW-20913 Tiller Drive Worm Gear(bronze)

  1
• Thick

  1
• 710-3105 Hex Hd. Screw, 3/8-16 x 1-1/4".

  16
• GW-1270-2A BoloTine-single. Right hand tine tine (see Note 1 above)

  8
• two ea. Refs. 1 and 3)

  8
• tine (see Note 1 above)

  8
• 712-0375 Hex Locknut, 3/8-16

  2
• each of Refs. 1 and 3)

  1
• two ea. Refs. 1,9 and 10)

  8
• 712-3017 Hex Nut, 3/8-16

  16
• 10 736-0169 Lock Washer, 3/8

  16
• Bolo Tine Replacement Set (Incl. eight 11 GW-9380 Clevis Pin, .312 x 1-3/4

  2
• 12 GW-9338 Hitch Pin

  2
• and sixteen ea. Refs. 1 and 3)

  1
• 1917487 Wheel and Tire Assembly

  2
• 3/8-16 x 1-1/2".

  1
• 10,11,12,13,14,15,16,17 & 18)

  1
• GW-1593 Stop Bar

  1
• GW-1594 Marker Blade-blade only

  1
• GW-1592 Yoke

  1
• 1904524001 Marker Arm-main arm

  1
• GW-1591 Tube Key-square

  1
• 1904523001 Marker Arm-extension arm with 14 GW-1590 Washer-friction

  2
• stop pin

  1
• GW-1588 Main Support

  1
• GW-9347 Hitch Pin-(incl. in Hardware Pkg 16 GW-1589 Washer-square hole

  1
• GW-1837)

  1
• GW-9925 Washer-disc spring

  1
• GW-9786 Thumbscrew-I/4-20 x 1/2, not 18 1186231 Nut-hex 3/8-16

  1
• GW-1837)

  2
• GW-1837)

  1
• 1918749001 Bumper (includes Ref. 20)

  1
• hardware pkg #1837)

  2
• GW-1837)

  2
• Hardware Package-includes: one hardware kit)

  4
• hardware kit)

  4
• two 1100135 screws (Ref. 9)

  1
• Refs. 21,22 and 23

  1
• 1917605 Tine Hood (Incl. hood flap and 11 GW-9120 Retaining Ring (tolerance ring)

  1
• Ref.17)

  1
• 710-0169 Lockwasher, 3/8

  2
• 710-3005 Hex Hd. Screw, 3/8-16 x 1-1/4".

  2
• GW-2527 Bracket-hood & depth regulator 14 GW-1113-1 Bushing, Drag Bar

  2
• (Incl. Ref. No. 9)

  1
• 712-0798 Hex Nut, 3/8-16

  2
• 1186328 Hex FlangeScrew, 5/16-18 x 5/8".

  2
• GW-20775 Drag Bar

  1
• 712-0291 Hex Locknut, 1/4-20

  1
• 777S30649 Decal, operating instructions

  1
• 710-0597 Hex Hd. Screw, 1/4-20 x 1*.

  1
• GW-9384 Spring

  1
• 5/16-18 x 1/2".

  2
• GW-9534 Spacer

  1
• 1185469 Roll Pin (spiral), 1/4 x 1

  1
• 1/4-20 x 1/2".

  2
• (Incl. Refs. 11 and 12)

  1
• 1900771001 Furrower Blade

  1
• GW-9725 Carriage Bolt, 3/8-16 x 1-1/2

  2
• 1186098 Carriage Bolt, 5/16-18 x 3/4

  4
• 1100243 Lockwasher, 3/8, plated

  2
• 1177548 Star Washer, ExternalTooth, 5/16

  4
• 1186231 Hex Nut, 3/8-16, plated

  2
• GW-9902 Plain Washer, 5/16 S.A.E

  4
• GW-9318 Clinch Pin

  1
• GW-9824 Wing Nut, 5/16-18

  4
• 1900773001 Hiller Wing, left

  1
• 1900774001 Hiller Wing, right

  1
• 1900772001 Blade Mounting Bracket

  1
• 1186073 CarriageScrew, 1/4-20 x 1.25

  2
• 1917262 Ground Wire Assy. (shut off)

  1
• 1186211 HexNut, 5/16-24

  2
• 686-04024 Battery Bracket Assembly, Pony

  1
• 1186390 FlangeScrew, 1/4-20 x .625

  2
• 710-0599 Self-tapping Screw, 1/4-20 x .5

  3
• 1186389 HexLocknut, 1/4-20

  2
• 712-3006 Hex Nut, 1/4-20

  2
• 1901202 Cable(ground wire to starter 12 725-0157 CableTie

  1
• motor bracket)

  2
• 725-0267 Ignition Switch

  1
• 1901894 RechargeWire Assembly

  1
• 725-1706 Battery, 270 CCA

  1
• 1908118 Wire HarnessAssy. (availableas 15 736-0119 Lock Washer 5/16

  2
• 16 736-0147 Lock Washer, #10

  1
• 17 736-0607 External Lock Washer, 5/16

  2
• 18 GW-2614 Keyswitch Clamp

  1
• 19 96510 Cable (solenoid to starter motor)

  1
• for cables and wires)

  1
• 21 97020 Boot, Insulating

  2
• 22 9853 Hex Locknut, #10-32

  1
• 777S30648 Label, Ignition Switch

  1
• protector tube; wire terminal

  1