Harrington Hoists TCR User Manual

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38
 
8.0 Troubleshooting 
WARNING
 
HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO 
THE HOIST, AND IN CONNECTIONS BETWEEN COMPONENTS. 
Before performing ANY maintenance on the equipment, de-energize the supply of compressed air to the 
equipment, and lock and tag the supply device in the de-energized position.  Refer to ANSI Z244.1, “Personnel 
Protection - Lockout/Tagout of Energy Sources.” 
Only Trained and competent personnel should inspect and repair this equipment. 
 
Table 8-1
  Troubleshooting Guide 
Symptom Cause 
Remedy 
Lack of air pressure or loss of air 
supply. 
Repair or adjust air supply or filters. 
Seizure of Main Spool, Brake Spool, 
or Air Motor. 
Repair at service facility. 
Seizure of brake or brake 
mechanism fails to release. 
Repair at service facility. 
Bending or crimping of pendant 
control hose(s) 
Correct or repair the bend or crimp in 
control hose(s) 
Does not operate 
Hoist is overloaded. 
Reduce the load to the rated capacity 
of hoist. 
Low air pressure at hoist inlet port. 
Repair or adjust air supply or filters.  
Check for air line obstruction. 
Air supply hose or piping is too small. 
Replace hose or piping sizes with 
recommended sizes in 
Section 3.0
Malfunction of brake. 
Repair at service facility. 
Bending or crimping of pendant 
control hose(s) 
Correct or repair the bend or crimp in 
control hose(s) 
Lack of sufficient oil in air supply to 
hoist 
Increase oil in air supply to hoist in 
accordance with requirements in 
Section 3.0
Exhaust Silencer clogged 
Clean or replace. 
Air flow capacity of compressed air 
system insufficient 
Increase air flow capacity of 
compressed air system to 
requirements in 
Section 2.0
Air motor vanes or bearings worn 
Repair at service facility. 
Lifting speed is slow 
Air supply to hoist contains dirt or 
debris 
Filter the air supply to the hoist in 
accordance with the requirements in 
Section 3.0
Lack of air pressure or loss of air 
supply. 
Repair or adjust air supply or filters. 
Unable to lift rated load 
Improper adjustment of load limiter. 
Adjust Load Limiter.  See 
Section 7.1