Sterling 60 cfm User Manual

Page of 50
15, 30, & 60 cfm Compact Dryers 
 
 
Identifying Control Panel Indicator Lights and Switches for the Standard Controller ..........20
 
Process Air Temperature Controller ....................................................................................21
 
Setting the Process Air Temperature...................................................................................23
 
Restoring the Process Air Temperature Controller (E5CN) to Factory Settings..................23
 
Process Air Dew Point Display ............................................................................................25
 
Setting the High Dew Point Alarm .......................................................................................25
 
Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup ................................25
 
4-2
 
Dryer Operation Procedures ..................................................................................... 26
 
Controller Operation ............................................................................................................26
 
Alarm Display Messages .....................................................................................................27
 
CHAPTER 5:
 
MAINTENANCE ................................................. 29
 
5-1
 
Preventative Maintenance Schedule......................................................................... 29
 
5-2
 
Preventative Maintenance......................................................................................... 30
 
Servicing Process Air Filters................................................................................................30
 
Servicing the Dew Point Monitor .........................................................................................31
 
5-3
 
Corrective Maintenance ............................................................................................ 31
 
Symptoms of Worn Desiccant .............................................................................................31
 
Replacing Worn Desiccant ..................................................................................................32
 
Replacing the Process/Regeneration Heater ......................................................................34
 
Replacing/Cleaning the Cooling Coil ...................................................................................35
 
CHAPTER 6:
 
TROUBLESHOOTING ....................................... 37
 
6-1
 
Introduction................................................................................................................ 37
 
6-2
 
Determining Temperature Controller Errors or Sensor Errors................................... 39
 
Using a Thermocouple ........................................................................................................39
 
CHAPTER 7:
 
APPENDIX.......................................................... 40
 
7-1
 
Technical Specifications............................................................................................ 40
 
Annex B Information ............................................................................................................40
 
Aftercooler Design Specifications ........................................................................................41
 
7-2
 
Drawings and Diagrams ............................................................................................ 41
 
Figure 15:  High Heat Model (180°F to 400°F) Air Flow Schematic..................................... 42
 
7-3
 
Spare Parts List......................................................................................................... 43
 
7-5    Returned Material Policy............................................................................................. 49
 
Credit Returns .....................................................................................................................49
 
Warranty Returns ................................................................................................................49
 
7-6    Dryer Identification (Serial Number) Tag .................................................................... 49
 
7-7   Technical Assistance ................................................................................................... 50
 
Parts Department ................................................................................................................50
 
Service Department .............................................................................................................50
 
Sales Department ................................................................................................................50
 
Contract Department ...........................................................................................................50