Polaris PMS 419 User Manual

Page of 148
80
MAINTENANCE
Gearcases
Transfer Case
Always check and change the fluid at the intervals outlined in the Peri-
odic Maintenance Chart beginning on page 69. Refer to the Gearcase 
Specifications Chart on page 86 for recommended lubricants, capacities 
and torque specifications.
Fluid Check
The fill plug and level check plug are located on the left side of the 
transfer case. The fluid level is sufficient when fluid flows out of the 
check plug hole at step 4.
1. Position the vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
4. Add the recommended fluid to the fill plug hole until it begins to 
flow out of the check plug hole.
5. Reinstall the level check plug. Torque to specification.
6. Reinstall the fill plug. Torque to specification.
Fill Plug
Level
Check Plug
Drain Plug