Gas-Fired Products 100 User Manual

Page of 53
Form #43343530 
 
 
July 08 
–1– 
 
 
 
 
 
TABLE OF CONTENTS 
 
 
SECTION DESCRIPTION 
PAGE 
1.0) Safety........................................................................................................................................    2 
   2.0) 
Installer Responsibility...........................................................................................................    2 
3.0) General 
Information ...............................................................................................................    2 
4.0) Minimum 
Clearances to Combustibles ...............................................................................    4 
5.0) Specifications ..........................................................................................................................    5 
6.0) Packing 
List .............................................................................................................................    5 
6.1) Accessory 
Packages ...............................................................................................................    9 
7.0) 
Typical Layouts – PTS/U Series  ...........................................................................................  11 
7.1) 
Typical Assembly Layout........................................................................................................  12 
8.0) 
Dimensions – PTS Series.......................................................................................................  13 
8.1) 
Dimensions – PTU Series  .....................................................................................................  14 
8.2) 
Heater Assembly / Joining of Tube Sections......................................................................  15 
9.0) 
Typical Suspension Methods.................................................................................................  17 
10.0)  Assembly of Tube Sections....................................................................................................  18 
10.1)  Assembly of Extension Section.............................................................................................  19 
10.2) Inserting 
Turbulators ..............................................................................................................  20 
10.3)  Adding Body Reflectors..........................................................................................................  21 
11.0)  Adding Optional 90º Elbow  (PTS Only) ...............................................................................  22 
11.1)  Adding Optional Corner Reflector  (PTS Only) ....................................................................  22 
11.2)  Adding 180º U-Bend  (PTU Only)........................................................................................... 23 
11.3)  Adding Optional U-Bend Reflector  (PTU Only) ...................................................................  23 
12.0)  Attaching Control Box Assembly ..........................................................................................  24 
12.1)  Connecting The TISS System  ...............................................................................................  25 
13.0)  Gas Connections And Regulations .......................................................................................  28 
14.0)  Instructions For Pressure Test Gauge Connection.............................................................  30 
15.0) Electrical 
Connections............................................................................................................  31 
16.0) Venting......................................................................................................................................  34 
17.0)  Air For Combustion .................................................................................................................  38 
17.1)  Direct Outside Air For Combustion.......................................................................................  38 
18.0)  Lighting and Shutdown Instructions ....................................................................................  40 
19.0)  Sequence of Operation ..........................................................................................................  40 
20.0)  Burner Component Location .................................................................................................  41 
21.0)  Cleaning And Annual Maintenance......................................................................................  42 
22.0) Troubleshooting 
Guide ...........................................................................................................  43 
23.0) Replacing 
Parts .......................................................................................................................  46 
23.1)  Removal of Main Burner And Electrodes ............................................................................  46 
23.2)  Removing Gas Valve And Manifold Assembly ...................................................................  47 
23.3)  Air Switch Pressure Check ....................................................................................................  47 
23.4)  Ignition System Checks..........................................................................................................  48 
24.0) Installation 
Data......................................................................................................................  49 
25.0)  Replacement Parts Guide......................................................................................................  49 
 
 
This heater complies with ANSI Z83.20 (current standard) and  CSA  2.34.    Copies  of  the  National  Fuel  Gas  Code  (ANSI 
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale 
Road, Don Mills, Ontario M3B 2R3.  All NFPA codes are available from the National Fire Protection Association, Batterymarch  
Park, Quincy, Massachusetts 02269.