Essick Air 21 DD User Manual

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•  Water Supply.  Run a water supply line to the unit.  The fl oat 
valve requires a 3/8 inch tube connection.  NOTE:  Do not use 
water supplied from a water 
softener.
•  Float valve.  Install the fl oat 
valve to the mount bracket in 
the cooler (Fig. 4) and attach 
water supply line.  Note:  75/85 
and 95 units come with the fl oat 
valve installed.  For the other 
models, the fl oat is purchased 
separately.
•  Filling pan.  Turn on water supply and check for leaks.  Allow 
water to fi ll to within 1” of top of pan.  Loosen the screw on the 
fl oat rod to adjust the fl oat and retighten the screw.
•  Water troughs.  Operate pump until pads are saturated.  Check 
each trough to see if water is evenly dispersed in the trough.  If 
they are not, loosen adjustment bolts and level trough.  Retighten 
bolts.  Check to see that all pads are saturated with water and that 
there are no dry spots or openings in the pads.
•  Bleed-Off.  Use of a bleed-off kit is recommended to prevent scale 
build up by bleeding off small amounts of circulating water during 
operation.  Do not add any type of water treatment chemicals to the 
water.
Pulley And Belt Adjustments
•  Pulley adjustment.  With an ammeter, check the motor amper-
age.  Adjust the pulley until the amperage draw on the motor is 
just below that specifi ed on the motor 
nameplate.  To adjust the pulley, loosen 
the adjustment set screw and rotate the 
sheave.  Tighten the set screw so that 
it is over a fl at area, otherwise thread 
damage will occur.  To increase amper-
age draw, increase pulley diameter.  
To decrease amperage draw, decrease 
pulley diameter  (Fig. 5).  Recheck belt 
alignment.
CAUTION:
  When it is necessary to adjust pulley, amperage 
of motor must be checked to make certain it does not exceed the 
maximum allowed as stamped on motor specifi cation plate.  Im-
proper pulley adjustment will overload and burn out motor.
•  Belt tension.  Loosen the motor 
mount bolts and slide the motor 
back until the belt is properly 
tensioned.  A 3 lb. force should 
defl ect the belt 3/4 inches (see Fig. 
6).  Retighten motor mount bolts.  
Do not adjust pulley to tighten 
belt.
Maintenance
WARNING:
  Before doing any maintenance be sure to discon-
nect from power source.  This is for your safety.
Spring Start-Up
•  Belt tension.  Check belt tension and readjust if needed.
•  Oil bearings.  The blower bearings and cooler motor in this unit 
should be oiled with a few drops of non-detergent 20/30 weight oil 
once each year.  The motor does not need oil if it has no oil lines 
for oiling.  Motors that have no oil lines are lifetime oiled at the 
factory and require no further oiling for the life of the unit.
CAUTION:
  Do not over oil.  Over oiling can cause motor burn 
out, due to excessive oil getting into motor winding.
•  Change Pads.  The pads should be replaced once or twice a season, 
depending upon the length of the season.  At the beginning and at 
mid season a clean pad is more absorbent and effi cient and will 
deliver substantially more cool air.
•  Clean pump.  Cleaning the pump is necessary once a year at start-
up.  For your safety, disconnect from power source and unplug 
pump.  Remove the pump from the mount bracket.  Remove the base 
of the pump (Fig. 7).  Clean the pump and turn the impeller to ensure 
free operation.  Remove the pump spout and check for any blockage.  
After cleaning, reinstall the 
base onto the pump.  Reat-
tach the pump to the mount 
in the cooler to ensure that 
the pump will not overturn.  
Do not forget to replace the 
spout and water delivery tube 
onto the pump outlet.  The 
pump has automatic reset 
thermal protection.  Pump 
will operate normal again 
after obstruction is cleared.
•  Bleed off.  Check bleed-off valve to be sure it is not clogged.
Winter Shut Down
•  Drain water.  Always drain all of the water out of the cooler and 
water supply line when not in use for prolonged periods, and par-
ticularly at the end of the season.  Keep the water line disconnected 
from both the unit and water supply so that it does not freeze.
•  Disconnect from power supply when not in use for extended 
periods of time.
•  Cover unit.  To protect the life of the fi nish, a cover for the unit is 
suggested in extended periods of non use.
By following the operating, installation, and maintenance sugges-
tions as outlined, you can get many years of effi cient and satisfac-
tory service from your cooler.  In the event additional information 
is desired, your dealer will be more than glad to assist you in every 
possible way.
Remove
Fig. 7
Float Rod
Water Supply 
Line
W
asher
Nut
Ferrule
Nut
Fig. 4
Mount Bracket
Fig. 6
3 lb.
3/4 Inches
Decrease 
Amperage
Fig. 5