Sterling 350-2100 CFM User Manual

Page of 58
350-2100 cfm Dryers 
Chapter 6: Maintenance 
40 of 58 
 
Figure 6: Desiccant Amounts Required 
Dryer  
Desiccant Required per Tower 
Model 
Large Bead 
Small Bead 
Total 
350 30 
76 
106 
350-RT 30 76 106 
425 30 
90 
120 
425-RT 30 90 120 
500 40 
100 
140 
500-RT 40 100 
140 
600 40 
120 
160 
600-RT 40 120 
160 
700 40 
35 
175 
700-RT 40 35 175 
850 
120 120 240 
850-RT  120 120 240 
1000 
120 130 250 
1000-RT 120 130 250 
1250 
120 180 300 
250-RT  120 180 300 
1500 
120 240 360 
1500-RT 120 240 360 
1800 
120 310 430 
1800-RT 120 310 430 
2100 
120 360 480 
2100-RT 120 360 480 
 
 
6-9  Process Heater Replacement Procedure 
ACS dryers have a number of single phase Calrod-type heater elements wired in a delta formation. 
They are mounted in the vertical compartment behind the right hand desiccant tower.  The number and 
wattage of the heaters varies with model, voltage, temperature range, etc., but the replacement 
procedure is the same. 
 
WARNING! 
 Disconnect and lock out power before heater replacement. 
1.  Remove the bolts securing the process heater access cover. 
2.  Sketch the heater wiring configuration so the heaters may be re-wired properly. Heaters are 
mounted on a common plate of three or six for easy maintenance. 
3.  Remove the jumper bars and wires for the heater plate assembly(ies) being removed or replaced. 
4.  Remove the bolts securing the heater plate assembly and slide out the assembly. Avoid damaging 
the gasketing. 
5.  Remove individual heaters for replacement by removing the large brass nuts and washers. 
6.  Re-install the heaters and heater plate assemblies in reverse order, replacing gaskets if necessary.  
Caution! 
Heater loops should not touch each other. "Hot spots" will lead to premature heater 
failure. 
7.  Re-install the jumper wires and bars according to the sketch made earlier. 
8.  Re-secure the process heater access cover.