Millennium Enterprises Z42 User Manual

Page of 92
882108-YIM-B-1012
64
Johnson Controls Unitary Products
GAS FURNACE OPERATING
INSTRUCTIONS
TO LIGHT THE MAIN BURNERS
1.
Turn off electric power to unit.
2.
Turn space temperature sensor to lowest setting.
3.
4.
Turn on electric power to unit.
5.
On Constant Volume units, set space setpoint to warmer 
or cooler as desired. (If sensor set point temperature is 
above room temperature, the main burners will ignite). If 
a second stage of heat is called for, the main burners for 
second stage heat will ignite for the second stage heat. 
For VAV units set morning warm-up thermostat far above 
the return air temperature and cycle the time clock OFF, 
then ON.
TO SHUT DOWN
1.
Turn off electric power to unit.
2.
Depress knob of gas valve while turning to off position or 
move switch to off position. (Refer to Figure 25).
POST-START CHECKLIST (GAS)
After the entire control circuit has been energized and the
heating section is operating, make the following checks:
1.
Check for gas leaks in the unit piping as well as the sup-
ply piping.
2.
Check for correct manifold gas pressures. See Checking 
Gas Input.
3.
Check the supply gas pressure. It must be within the lim-
its shown on rating nameplate. Supply pressure should 
be checked with all gas appliances in the building at full 
fire. At no time should the standby gas pressure exceed 
13 inches, nor the operating pressure drop below 6 
inches. If gas pressure is outside these limits, contact the 
local gas utility for corrective action.
MANIFOLD GAS PRESSURE ADJUSTMENT
Small adjustments to the gas flow may be made by turning
the pressure regulator adjusting screw on the automatic gas
valve. Refer to Figure 25.
Adjust as follows:
1.
Remove the cap on the regulator. It's located next to the 
push-on electrical terminals.
2.
To decrease the gas pressure, turn the adjusting screw 
counterclockwise.
3.
To increase the gas pressure, turn the adjusting screw 
clockwise.
NOTE:
The factory manifold pressure for each furnace
module is 3.50 IWG.
TABLE 44: DRIVE ADJUSTMENT FOR POWER EXHAUST - 30 & 40 TON
7.5 HP Motor & 852 RPM Drive
10 HP Motor & 976 RPM Drive
15 HP Motor & 1069 RPM Drive
% RPM
& CFM
REQ’D
PD (in)
Browning
2B5V_ _
% RPM
& CFM
REQ’D
PD (in)
Browning
2B5V_ _
% RPM
& CFM
REQ’D
PD (in)
Browning
2B5V_ _
96.4
5.3
52
93.7
5.9
58
94.2
6.5
64
100.0
(Std.) 5.5
54
96.8
6.1
60
97.1
6.7
66
103.6
5.7
56
100.0
 (Std.) 6.3
62
100.0
(Std.) 6.9 
68
107.3
5.9
58
103.2
6.5
64
102.9
7.1
70
110.9
6.1
60
106.3
6.7
66
108.7
7.5
74
114.5
6.3
62
109.5
6.9
68
117.4
8.1
80
Each furnace module is equipped with an auto-
matic re-ignition system. DO NOT attempt to man-
ually light the burners.