Burnham 1100-H4 User Manual

Page of 96
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IX. Service
A.
  General. Inspection and service should be conducted 
annually. Turn off electrical power and gas supply while 
conducting service or maintenance. Follow instructions 
TO TURN OFF GAS TO APPLIANCE. See Figure 36.
B.
  Low water cutoff (if so equipped).
 
Probe Type (Annual Service).  Probe type LWCO 
should be removed once a year, examined and 
cleaned of any dirt accumulations to assure proper 
operations.  Do not attempt to repair mechanisms in the 
field.  Complete replacement mechanisms, including 
necessary gaskets and installation instructions, are 
available from the manufacturer.
C.
  Vent/Air Intake System. Inspect for obstructions, soot 
accumulation, proper support, and deterioration of pipe, 
fittings, and joints.
1.  Clean terminal screens. Terminals must be free of 
obstruction, undamaged, with screens securely in 
place.
2.  Terminal and wall thimbles (if used) must be 
weathertight.
3.  Pipe must be full round shape, and show no damage 
from impact or excessive temperature.
4.  Pipe must be supported at minimum five (5) foot 
intervals and must not sag.
5.  All vent joints must be secure and watertight.
6.  All air intake joints must be secure and airtight.  
Horizontal vent tee drain or vertical vent tee drain 
(if used) must have minimum 6 inch trap and allow 
condensate to flow freely.  To Clean:
a.  Disconnect drain tube from drain fitting.
b.  Flush drain tube with water. Fill trap with water.
c.  Securely fasten drain tube to drain fitting, 
providing gas-tight and watertight seal.
7.   If pipe must be disassembled for removal of 
obstructions or resealing of joint, see Section III, 
Paragraph C.
D.
  Boiler Flue Passages.  Inspect for blockage or soot 
accumulation.
1.  Remove Main Burners.  See Figure 44.
a.  Remove front door.
b.  Remove air intake box front door.
i.  Remove sheet metal screws.
c.  Disconnect pilot tubing and pilot lead wires at 
the gas valve.
DANGER
This boiler uses flammable gas, high voltage electricity, moving parts, and very hot water under high 
pressure.  Assure that all gas and electric power supplies are off and that the water temperature is cool 
before attempting any disassembly or service. 
Assure that all gas valves and electrical disconnect switches are off before attempting any disassembly 
or service.
Do not attempt any service work if gas is present in the air in the vicinity of the boiler.  Never modify, 
remove or tamper with any control device.
WARNING
This boiler must only be serviced and repaired by skilled and experienced service technicians.
If any controls are replaced, they must be replaced with identical models.
Read, understand and follow all the instructions and warnings contained in all the sections of this 
manual.
If any electrical wires are disconnected during service, clearly label the wires and assure that the wires 
are reconnected properly.
Never jump out or bypass any safety or operating control or component of this boiler.
Read, understand and follow all the instructions and warnings contained in All of the component 
instruction manuals.  
Assure that all safety and operating controls and components are operating properly before placing 
the boiler back in service.