Nilfisk Alto 46/53 User Manual
American-Lincoln
1-3
ATS 46/53 Battery
TABLE OF CONTENTS
SERVICE CHART ....................................................................................................................................................... 1-34
SERVICE PRECAUTIONS .......................................................................................................................................... 1-36
SERVICE INSTRUCTIONS ......................................................................................................................................... 1-37
SERVICE PRECAUTIONS .......................................................................................................................................... 1-36
SERVICE INSTRUCTIONS ......................................................................................................................................... 1-37
MAIN BROOM .................................................................................................................................................... 1-37
CHECKING THE MAIN BROOM SWEEP PATTERN .......................................................................................... 1-37
ADJUSTING THE MAIN BROOM HEIGHT ......................................................................................................... 1-37
REPLACING THE MAIN BROOM ....................................................................................................................... 1-37
MAIN BROOM LEVEL ADJUSTMENT ................................................................................................................ 1-37
SIDE BROOM .................................................................................................................................................... 1-38
CHECKING THE SIDE BROOM SWEEP PATTERN .......................................................................................... 1-38
ADJUSTING THE SIDE BROOM HEIGHT ......................................................................................................... 1-38
REPLACING THE SIDE BROOM ....................................................................................................................... 1-38
HOPPER SERVICE ........................................................................................................................................... 1-38
HOPPER ............................................................................................................................................................ 1-39
CLEANING THE HOPPER ................................................................................................................................ 1-39
CHECKING THE HOPPER SEALS ................................................................................................................... 1-39
DUST CONTROL FILTER ................................................................................................................................. 1-39
CHECKING THE DUST CONTROL FILTER ..................................................................................................... 1-39
CLEANING THE DUST CONTROL FILTER ...................................................................................................... 1-39
REPLACING THE DUST CONTROL FILTER .................................................................................................... 1-40
DUST FLAPS ..................................................................................................................................................... 1-40
CHECKING THE DUST FLAPS ......................................................................................................................... 1-40
ADJUSTING THE DUST FLAPS ........................................................................................................................ 1-40
BRAKES ............................................................................................................................................................ 1-41
ADJUSTING THE BRAKE PEDAL ..................................................................................................................... 1-41
ADJUSTING THE BRAKES ............................................................................................................................... 1-41
CHECKING THE MAIN BROOM SWEEP PATTERN .......................................................................................... 1-37
ADJUSTING THE MAIN BROOM HEIGHT ......................................................................................................... 1-37
REPLACING THE MAIN BROOM ....................................................................................................................... 1-37
MAIN BROOM LEVEL ADJUSTMENT ................................................................................................................ 1-37
SIDE BROOM .................................................................................................................................................... 1-38
CHECKING THE SIDE BROOM SWEEP PATTERN .......................................................................................... 1-38
ADJUSTING THE SIDE BROOM HEIGHT ......................................................................................................... 1-38
REPLACING THE SIDE BROOM ....................................................................................................................... 1-38
HOPPER SERVICE ........................................................................................................................................... 1-38
HOPPER ............................................................................................................................................................ 1-39
CLEANING THE HOPPER ................................................................................................................................ 1-39
CHECKING THE HOPPER SEALS ................................................................................................................... 1-39
DUST CONTROL FILTER ................................................................................................................................. 1-39
CHECKING THE DUST CONTROL FILTER ..................................................................................................... 1-39
CLEANING THE DUST CONTROL FILTER ...................................................................................................... 1-39
REPLACING THE DUST CONTROL FILTER .................................................................................................... 1-40
DUST FLAPS ..................................................................................................................................................... 1-40
CHECKING THE DUST FLAPS ......................................................................................................................... 1-40
ADJUSTING THE DUST FLAPS ........................................................................................................................ 1-40
BRAKES ............................................................................................................................................................ 1-41
ADJUSTING THE BRAKE PEDAL ..................................................................................................................... 1-41
ADJUSTING THE BRAKES ............................................................................................................................... 1-41
GENERAL MACHINE MAINTENANCE ........................................................................................................................ 1-42
FILLING THE HYDRAULIC RESERVOIR .......................................................................................................... 1-42
CLEANING THE HYDRAULIC SYSTEM ............................................................................................................ 1-42
REPLACING THE RETURN FILTER ELEMENT ............................................................................................... 1-42
REPLACING THE SCRUB BRUSH .................................................................................................................. 1-43
COVERS AND LATCHES ................................................................................................................................... 1-43
SOLUTION LOW WARNING LIGHT .................................................................................................................. 1-43
RECOVERY HIGH WARNING LIGHT ................................................................................................................ 1-43
SOLUTION CONTROL ...................................................................................................................................... 1-43
RECYCLING PUMP ESP SYSTEM .................................................................................................................... 1-43
RECYCLING PUMP STORAGE ......................................................................................................................... 1-44
REAR SQUEEGEE ............................................................................................................................................ 1-44
SQUEEGEE CASTER WHEELS ....................................................................................................................... 1-44
ADJUSTING CASTERS ..................................................................................................................................... 1-44
BATTERY ........................................................................................................................................................... 1-45
CLEANING THE HYDRAULIC SYSTEM ............................................................................................................ 1-42
REPLACING THE RETURN FILTER ELEMENT ............................................................................................... 1-42
REPLACING THE SCRUB BRUSH .................................................................................................................. 1-43
COVERS AND LATCHES ................................................................................................................................... 1-43
SOLUTION LOW WARNING LIGHT .................................................................................................................. 1-43
RECOVERY HIGH WARNING LIGHT ................................................................................................................ 1-43
SOLUTION CONTROL ...................................................................................................................................... 1-43
RECYCLING PUMP ESP SYSTEM .................................................................................................................... 1-43
RECYCLING PUMP STORAGE ......................................................................................................................... 1-44
REAR SQUEEGEE ............................................................................................................................................ 1-44
SQUEEGEE CASTER WHEELS ....................................................................................................................... 1-44
ADJUSTING CASTERS ..................................................................................................................................... 1-44
BATTERY ........................................................................................................................................................... 1-45
PARTS LIST LEGEND ................................................................................................................................................ 1-46
GENERAL TROUBLESHOOTING ............................................................................................................................... 1-47
ORDERING PARTS .................................................................................................................................................... 1-49
GENERAL TROUBLESHOOTING ............................................................................................................................... 1-47
ORDERING PARTS .................................................................................................................................................... 1-49
CHAPTER 2 PARTS ................................................................................................................................................... 2-1
MAIN BROOM .................................................................................................................................................... 2-2
SIDE BROOM .................................................................................................................................................... 2-4
SIDE BROOM PULLEY ...................................................................................................................................... 2-6
SIDE BROOM LEVER ........................................................................................................................................ 2-8
SIDE BROOM LIFT SYSTEM ............................................................................................................................. 2-10
BROOM CHAMBER FLAPS & SEALS ............................................................................................................... 2-12
BROOM CHAMBER DOORS ............................................................................................................................. 2-14
HOPPER ............................................................................................................................................................ 2-16
HOPPER LID/COVER ....................................................................................................................................... 2-20
HOPPER DOOR CYLINDER ............................................................................................................................. 2-21
HOPPER DUMP DOOR .................................................................................................................................... 2-22
HOPPER CONTROL VALVE .............................................................................................................................. 2-24
SCRUB DECK (46”) .......................................................................................................................................... 2-26
SIDE SQUEEGEES (46”) .................................................................................................................................. 2-30
REAR SQUEEGEE (46”) ................................................................................................................................... 2-32
SCRUB DECK (53”) .......................................................................................................................................... 2-34
SIDE SQUEEGEES (53”) .................................................................................................................................. 2-40
REAR SQUEEGEE (53”) ................................................................................................................................... 2-42
SQUEEGEE LIFT ............................................................................................................................................... 2-44
SWING SQUEEGEE SUPPORT ........................................................................................................................ 2-46
SOLUTION TANK .............................................................................................................................................. 2-48
SOLUTION FEED .............................................................................................................................................. 2-50
SIDE BROOM .................................................................................................................................................... 2-4
SIDE BROOM PULLEY ...................................................................................................................................... 2-6
SIDE BROOM LEVER ........................................................................................................................................ 2-8
SIDE BROOM LIFT SYSTEM ............................................................................................................................. 2-10
BROOM CHAMBER FLAPS & SEALS ............................................................................................................... 2-12
BROOM CHAMBER DOORS ............................................................................................................................. 2-14
HOPPER ............................................................................................................................................................ 2-16
HOPPER LID/COVER ....................................................................................................................................... 2-20
HOPPER DOOR CYLINDER ............................................................................................................................. 2-21
HOPPER DUMP DOOR .................................................................................................................................... 2-22
HOPPER CONTROL VALVE .............................................................................................................................. 2-24
SCRUB DECK (46”) .......................................................................................................................................... 2-26
SIDE SQUEEGEES (46”) .................................................................................................................................. 2-30
REAR SQUEEGEE (46”) ................................................................................................................................... 2-32
SCRUB DECK (53”) .......................................................................................................................................... 2-34
SIDE SQUEEGEES (53”) .................................................................................................................................. 2-40
REAR SQUEEGEE (53”) ................................................................................................................................... 2-42
SQUEEGEE LIFT ............................................................................................................................................... 2-44
SWING SQUEEGEE SUPPORT ........................................................................................................................ 2-46
SOLUTION TANK .............................................................................................................................................. 2-48
SOLUTION FEED .............................................................................................................................................. 2-50