White Rodgers 921 User Manual

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SPECIFICATION 
 
ELECTRICAL RATINGS: 
Input and Frequency: 120 VAC, 60 Hz
Output Ratings:
  
Ignitor Load: 2 Amps maximum
  Inducer Draft Motor: 3 Amps Full Load, 4 Amps Locked  
 
 
 
           Rotor
  Current:
 0.2 Amps @ 120 VAC
Range of Regulation (Btu/Hr)
 
Minimum: 30,000       Maximum: 150,000
Pressure Regulator Setting: Factory set to 3.5” or 4.0” W.C.
 
 
 
 
     Adjustable 2.5” to 5.0” W.C.
1.0” Pressure Drop Capacity
a
 
100,000 Btu/Hr
 
a
Based on 1000 Btu/ft
3
, 0.64 specify gravity natural gas
Maximum Inlet Pressure: 1/2 PSI maximum
Ambient Temperature Rating: 
 
32
o
to 160
o
(0
o
to 70
o
Automatic High Temperature Cutoff: 
 
Single-Use Type, 185
o
F(82
o
C
)
Prepurge Time:  
5 Seconds
Ignitor Warm-up Time:  20
 Seconds
Trial for Ignition Period:  4
 Seconds
Inter-purge Time:  5
 Seconds
Post-purge Time:  5
 Seconds
Ignition Retries:  2 Retries; 3 Trials before lockout
Ignition Recycles:  2 Recycles, 3 Losses of flame before  
 
                          lockout
BODY CONFIGURATION:
 
Right angle with a 1/2” NPT inlet and a 1/2” inverted flare  
 
outlet
MOUNTING:
Limited Horizontal/Vertical
INSTALLATION 
 
1.  This control must be installed or serviced only by a 
professional.
2.  For your safety, this control is supplied with tamper 
resistant screws.  Do not attempt to repair or adjust 
the control.  If you experience problems, replace the 
control immediately.  Continuing to use a damaged 
control could result in fire and/or explosion.  
3.  An odorant has been added to the gas to help you 
detect it. Before lighting, search for the odor of gas by 
sniffing at floor level around the water heater.
4.  In some situations, the gas may lose its odor.  To 
detect unodorized gas, you must have a gas detector, 
which can be purchased from your gas company.  If 
you do not have a detector and have the slightest 
suspicion that gas may be present, get out of the 
house and call the gas company.  DO NOT RELY 
TOTALLY ON YOUR NOSE.
 
REMOVING THE OLD CONTROL
1.  Shut off the gas to the water heater
2.  Turn off electrical power to the water heater. 
3.  Remove the two plastic wire connectors that plug 
into the bottom of the control.  The connectors have 
latches which must be depressed. DO NOT FORCE 
THE CONNECTORS, DAMAGE TO THE WIRING MAY 
RESULT.
4.  Shut off the water at the cold water inlet.
5.  Connect a hose to the water heater drain cock.  Drain the 
water to a nearby drain. Open a hot water faucet for faster 
draining.
6.  Disconnect the gas line at the union (Figure 1).  Remove 
the piping from the old control.
7.  Remove the control by turning it counterclockwise
 (
).
INSTALLING THE NEW CONTROL
All piping must comply with local and state ordinances or 
with the National Fuel Gas Code (ANSI Z223.1-NFPA 54), 
whichever applies.
NOTE
Dirt or contamination in the gas line can block the control 
from operating creating a risk of explosion, injury, or death.  
To protect the control from dirt and contamination, a drip leg 
or sediment trap (see Figure 1) must be installed in the piping 
leading to the control.
1.  Apply pipe compound to the male threads of the pipe that 
goes into the control, leaving the first two or three threads 
clean.
2.  Install control in the tank.  Turn clockwise (
). Use a 
short piece of pipe to help in turning.  Align the control so 
that the burner tube may be connected. 
3.  Make the main burner connection.  Do not use pipe joint 
compound or Teflon tape.
4.  Connect the gas line. Use new black iron pipe that  has 
been properly reamed. If old pipe is used, be sure it 
is clean and free from rust and scale.  Use pipe joint 
compound on male threads only. (Use pipe joint compound 
approved for natural and LP gas service.) Do not use 
TEFLON tape.  Do not apply compound to the first two 
threads.
5.  DO NOT use joint compound or tape on the union 
connection.
6.  Make the electrical connections to the control. There are 
two plastic connectors that plug into the bottom of the 
control. The connectors are “keyed” so that they can only 
be inserted one way.  Make sure that the connectors 
are properly aligned before attempting to insert.  
DO 
NOT FORCE THE CONNECTORS; DAMAGE TO THE 
CONTROL WILL RESULT.
7.  To fill the water heater with water:
a.  Close the water heater drain valve by turning the  
handle to the right (clockwise).  The drain valve is on 
the lower front of the water heater.
b.  Open the cold water supply valve to the water heater.
c.  To ensure complete filling of the tank, let air exit by 
opening the nearest hot water faucet. Allow water to 
run until a constant flow is obtained. This will let air out 
of the water heater and the piping.
NOTE
The cold water supply valve must be left open when the 
water heater is in use.