American Water Heater VG6250T76NV Series 100 User Manual

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thank You for purchasing this water heater.  Properly installed and 
maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:
•  CSA - Canadian Standards Association
•  ANSI - American National Standards Institute
•  NFPA - National Fire Protection Association
•  ASME - American Society of Mechanical Engineers
•  GAMA - Gas Appliance Manufacturer’s Association
•  UL - Underwriters Laboratories Inc.
This  gas-fired  water  heater  is  design  certified  by  Underwriters
Laboratories Inc. under American National Standard/CSA Standard 
for Gas Water Heaters ANSI Z21.10.3 • CSA 4.3 (current edition).
qualIfIed Installer or servIce aGencY
Installation and service of this water heater requires ability equivalent 
to that of a Qualified Agency (as defined by ANSI below) in the field
involved.  Installation  skills  such  as  plumbing,  air  supply,  venting, 
gas supply and electrical supply are required in addition to electrical 
testing skills when performing service.
ansI Z223.1 2006 sec. 3.3.83: “Qualified Agency” - “Any individual,
firm,  corporation  or  company  that  either  in  person  or  through  a
representative is engaged in and is responsible for (a) the installation,
testing or replacement of gas piping or (b) the connection, installation,
testing,  repair  or  servicing  of  appliances  and  equipment;  that  is 
experienced in such work; that is familiar with all precautions required; 
and  that  has  complied  with  all  the  requirements  of  the  authority 
having jurisdiction.”
If you are not qualified (as defined by ANSI above) and licensed or
certified as required by authority having jurisdiction to perform a given
task do not attempt to perform any of the procedures described in this 
manual. If you do not understand the instructions given in this manual 
do not attempt to perform any procedures outlined in this manual. 
preparInG for the InstallatIon
1.  Read “General Safety Information” section, page 3 and 4 of this manual
first and then entire manual carefully. If you don’t follow safety rules,
the water heater will not operate properly. It could cause DEATH, 
SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
  This  manual  contains  instructions  for  installation,  operation, 
and maintenance of the gas-fired water heater. It also contains
warnings  throughout  the  manual  that  you  must  read  and  be 
aware of. All warnings and all instructions are essential to proper 
operation of the water heater and your safety. Since we cannot 
put everything on the first few pages,
read entIre Manual 
Before atteMptInG  to  Install  or  operate  the 
water heater.
2.  The installation must conform with these instructions and local 
code  authority  having  jurisdiction.  In  absence  of  local  codes, 
installation must comply with current editions of the National Fuel 
Gas Code, ANSI Z223.1/NFPA 54 and National Electrical Code, 
NFPA 70. All documents are available from Canadian Standards 
Association,  8501  East  Pleasant  Valley  Road,  Cleveland,  OH 
44131.  NFPA  documents  are  also  available  from  National  Fire 
Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
3.  The water heater when installed must be grounded in accordance 
with the local codes, or in the absence of local codes: the National 
Electrical Code (NFPA 70).
4.  If  after  reading  this  manual  you  have  any  questions  or  do  not 
understand any portion of the instructions, call the local gas utility or 
the manufacturer whose name appears on the rating plate.
5.  Carefully plan the place where you are going to put the water heater.  
Correct  combustion,  vent  action,  and  vent  pipe  installation  are 
very important in preventing death from possible carbon monoxide 
poisoning and fires, see Figures 1 and 2.
  Examine the location to ensure the water heater complies with the 
“Locating the New Water Heater” section in this manual.
6.  For  California  installation  this  water  heater  must  be  braced, 
anchored,  or  strapped  to  avoid  falling  or  moving  during  an 
earthquake. See instructions for correct installation procedures. 
Instructions may be obtained from California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.
7.  Massachusetts Code requires this water heater to be installed in 
accordance with Massachusetts 248-CMR 2.00: State Plumbing 
Code and 248-CMR 5.00.
8.  Complies with SCAQMD rule #1146 and districts having equivalent 
NOx requirements.
IntroductIon
taBle of contents
SAFE INSTALLATION, USE AND SERVICE................................................2
APPROVALS ................................................................................................2
GENERAL SAFETY INFORMATION .........................................................3-4
TABLE OF CONTENTS ................................................................................5
INTRODUCTION ..........................................................................................5
Qualified Installer or Service Agency ...................................................5
 
Preparing for the Installation ................................................................5
INSTALLATION    REQUIREMENTS    FOR    THE  COMMONWEALTH
OF MASSACHUSETTS ................................................................................6
TYPICAL INSTALLATION ..........................................................................7-9
 
Mixing Valves .......................................................................................9
LOCATING THE NEW WATER HEATER ..............................................10-13
 
Facts to Consider About Location ................................................. 10-11
 
Insulation Blankets ............................................................................. 11
 
Air Requirements ..........................................................................11-12
Unconfined Space .............................................................................12
Confined Space .................................................................................12
Fresh Air Openings for Confined Spaces ..........................................12
 
Outdoor Air Through Two Openings ..................................................12
 
Outdoor Air Through One Opening ...............................................12-13
 
Outdoor Air Through Two Horizontal Ducts .......................................13
 
Outdoor Air Through Two Vertical Ducts ............................................13
 
Air from Other Indoor Spaces ............................................................13
INSTALLING THE NEW WATER HEATER ...........................................14-27
 
Chemical Vapor Corrosion .................................................................14
 
Water Piping ......................................................................................14
 
Space Heating & Potable Water System ...........................................14
 
Closed Water Systems ......................................................................14
 
Thermal Expansion ............................................................................15
 
Temperature-Pressure Relief Valve ..............................................15-16
 
High Altitude Installation ....................................................................16
 
Gas Piping ....................................................................................16-17
 
Sediment Traps ..................................................................................17
 
Filling the Water Heater ................................................................17-18
 
Vent Pipe Assembly ...........................................................................18
 
Venting ...............................................................................................18
 
Vent Pipe Termination ........................................................................19
 
Planning the Vent System ..................................................................20
 
Condensate ..................................................................................20-21
 
Blower Assembly Installation .............................................................21
 
Installation of Vent System ................................................................21
 
Vent Terminal Installation, Sidewall ...............................................21-22
 
Installation of Vent System, Sidewall .................................................23
 
Installation of Vertical Vent System ....................................................23
 
Vent Attenuation Assembly Installation Instructions ......................24-25
 
Vent Pipe Preparation ...................................................................26-27
LIGHTING & OPERATING LABEL .............................................................28
TEMPERATURE REGULATION ................................................................29
FOR YOUR INFORMATION .......................................................................30
 
Start Up Conditions ............................................................................30
 
Operational Conditions ......................................................................30
PERIODIC MAINTENANCE ..................................................................30-33
 
Venting System Inspection ................................................................30
 
Burner Operation and Inspection .......................................................31
 
Burner Cleaning .................................................................................31
 
Housekeeping ....................................................................................31
 
Anode Rod Inspection .......................................................................31
 
Temperature-Pressure Relief Valve Test ............................................32
 
Draining and Flushing ........................................................................32
 
Service ...............................................................................................33
LEAKAGE CHECKPOINTS ........................................................................33
REPAIR PARTS LIST .................................................................................34
TROUBLESHOOTING GUIDELINES ....................................................35-37
NOTES .......................................................................................................38
LIMITED WARRANTY ................................................................................39