Siemens SIMATIC 505 User Manual

Page of 53

Troubleshooting
4-1
Series 505 High Speed Counter 
and Encoder Module User
’s Manual
Chapter 4
Troubleshooting
Re-seat board
Check jumper position
and condition of jumper (metal insert intact)
Symptom
Probable Cause
Corrective Action
Input LED is
not on
and 
Output LED is
not on
Signal wire noise
Module not configured
in controller I/O 
configuration table
Module configured 
incorrectly in controller
Module has failed 
self-diagnostics
Nonfatal error
as a result of the
module
See wiring considerations ( Section 2.1.4)
Configure module
Return module for repair
Reconfigure the module
Check your base power supply
Check wiring
Check encoder or field inputs
Incorrect count
Connections wrong
Counts in wrong
direction
Connections wrong
Counts erratically
Wrong quadrature mode
or 2 jumpers on same chan-
nel
Pulse too narrow, or
frequency too high
Use slower gear ratio and 
higher resolution count
Reverse wiring for inputs A and B
Trace wiring connections
Counts too fast
or too slow
Check quadrature mode
Check signal wire noise
Marginal input signal
Does not count
Count being reset or in-
hibited
Check Reset and Inhibit signals from field
Controller does 
not communicate
with module
Broken wire
Check continuity
Broken wire
Check continuity
Broken wire
Check continuity
Input wires substantially
different lengths
Check that wires are as short as possible, and make
wires the same length (if possible)
Input wires substantially
different lengths
Check Reset and Inhibit bits in Setup word (WY4)
Check for bent pins on board connector
No power to board
Problems with input 
signals, or output being
reset or inhibited
Check that wires are as short as possible, and make
wires the same length (if possible)
Check Reset and Inhibit bits in Setup word (WY4)