Exmark TT23KAEP User Manual
Maintenance
If the oil is at room temperature (about 75°F
(24°C)), fill only to the “COLD” level.
(24°C)), fill only to the “COLD” level.
Check Tire Pressures
Service Interval: Every 40 hours
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Check tire pressure in drive tires.
3. Inflate drive tires to 12–14 psi (83–97 kPa).
4. Inflate tires to pressures stated above. Measure
the circumference of each drive tire. Adjust tire
pressures within the above range to try to make
tire circumferences match as closely as possible.
pressures within the above range to try to make
tire circumferences match as closely as possible.
5. For Serial Nos. 599,999 and Lower: Check the
tire pressure in the pneumatic front caster tires.
Adjust the tire pressure to 16 psi (110 kPa).
Adjust the tire pressure to 16 psi (110 kPa).
Note: Front caster tires have permanent tire
sealant installed.
sealant installed.
For Serial Nos. 600,000 and Higher:
Semi-pneumatic caster tires do not need to be
inflated.
Semi-pneumatic caster tires do not need to be
inflated.
Note: Do Not add any type of tire liner or foam
fill material to the tires. Excessive loads created by
foam filled tires may cause failures to the hydro drive
system, frame, and other components. Foam filling
tires will void the warranty.
fill material to the tires. Excessive loads created by
foam filled tires may cause failures to the hydro drive
system, frame, and other components. Foam filling
tires will void the warranty.
Check Condition Of Belts
Service Interval: Every 40 hours
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Remove the three mower deck belt shields
to check mower primary and secondary belt
condition.
condition.
3. Look under engine deck to check the pump drive
belt condition.
4. Check all idler arms to be sure they pivot freely.
Lubricate Grease Fittings
Note: See chart for service intervals.
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Lubricate fittings with one to two pumps of
NGLI grade #2 multi-purpose gun grease.
Refer to the following chart for fitting locations
and lubrication schedule.
and lubrication schedule.
Lubrication Chart
Fitting
Locations
Initial
Pumps
Number of
Places
Service
Interval
1. Front
Caster
Wheel Hubs
Caster
Wheel Hubs
*0
2
*Yearly
2. Front
Caster
Pivots
Caster
Pivots
*0
2
*Yearly
3. Idler
Pivots
(Mower
Deck)
Pivots
(Mower
Deck)
1
2
Yearly
4. Idler
Pivot (Pump
Drive)
Pivot (Pump
Drive)
2
1
Yearly
5. Hydro
Control
Arm
Support
Bushings
Control
Arm
Support
Bushings
2
2
40 Hours
* See step 3 for special lubrication instructions on
the front caster pivots and the Lubricate Caster
Wheel Hubs section for special lubrication
instructions on the front casters wheel hubs.
the front caster pivots and the Lubricate Caster
Wheel Hubs section for special lubrication
instructions on the front casters wheel hubs.
Number 4 (Idler Pivot (Pump Drive) Located
Under Engine Deck
3. Lubricate front caster pivots once a year. Remove
hex plug and cap. Thread grease zerk in hole and
pump with grease until it oozes out around top
bearing. Remove grease zerk and thread plug back
in. Place cap back on.
pump with grease until it oozes out around top
bearing. Remove grease zerk and thread plug back
in. Place cap back on.
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