Honeywell hw400 User Manual
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
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CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
....................................................................... 1-1
WARRANTIES
............................................................................................................... 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY
............................................2-1
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY
..........................................2-2
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY
.........................2-4
SPECIFICATIONS AND WIRING DIAGRAMS
.............................................................. 3-1
SPECIFICATIONS
....................................................................................................................................3-1
BOLT AND FASTENER TORQUE INFORMATION
.................................................................................3-2
WIRING DIAGRAMS
................................................................................................................................3-3
COMPONENTS
.............................................................................................................. 4-1
PREPARING FOR SERVICE
......................................................................................... 5-1
REQUIRED TOOLS
.................................................................................................................................5-1
TRANSPORTING GENERATOR
.............................................................................................................5-1
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE
............................... 6-1
MAINTENANCE
............................................................................................................. 7-1
CONSUMER MAINTENANCE SCHEDULE
.............................................................................................7-1
AIR FILTER MAINTENANCE
...................................................................................................................7-3
CLEANING FUEL SEDIMENT CUP
.........................................................................................................7-5
SPARK PLUG SERVICE
..........................................................................................................................7-5
CLEANING SPARK ARRESTOR SCREEN
.............................................................................................7-6
VALVE LASH
...........................................................................................................................................7-7
GOVERNOR ADJUSTMENT
...................................................................................................................7-7
GOVERNOR RANGE ADJUSTMENT
......................................................................................................7-7
BATTERY SERVICE
................................................................................................................................7-8
TROUBLESHOOTING
................................................................................................... 8-1
ELECTRICAL DIAGNOSTICS (HW3000/L MODELS)
.............................................................................8-2
ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L)
......................................................8-6
ENGINE DIAGNOSTICS (ALL MODELS)
..............................................................................................8-10
SERVICE AND DISASSEMBLY
.................................................................................... 9-1
CONTROL PANEL
...................................................................................................................................9-1
ENGINE AND ALTERNATOR
..................................................................................................................9-2
ALTERNATOR
.........................................................................................................................................9-3
FUEL TANK SYSTEM
..............................................................................................................................9-4
EVAPORATIVE EMISSIONS CONTROL SYSTEM
.................................................................................9-5
MUFFLER
.................................................................................................................................................9-6
CARBURETOR
........................................................................................................................................9-7
STARTING SYSTEM
................................................................................................................................9-8
RECOIL STARTER
..................................................................................................................................9-9
FAN COVER
...........................................................................................................................................9-10
WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS)
.............................................................9-11
WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L)
......................................9-12
INDEX
.......................................................................................................................... 10-1