Honeywell HW4000 User Manual

Page of 47
HW4000 Portable Generator Owner’s Manual
www.honeywellgenerators.com
19
MAINTENANCE
Maintenance Schedule
Periodic maintenance and adjustment is necessary to keep generator in good operating condition. Perform service and inspec-
tion at intervals shown in 
Generator Maintenance Schedule
 
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poi-
son you cannot see or smell.
NEVER use inside a home 
or garage, EVEN IF doors 
and windows are open.
Only use OUTSIDE and far 
away from windows, doors, and 
vents.
• Shut off engine before performing any maintenance. If 
engine must be run, be sure area is well ventilated.
Accidental starting of generator can cause severe injury or 
death. Before performing maintenance, disconnect spark 
plug cap from spark plug.  
Improper maintenance, or failure to correct a problem before 
operation, can cause a malfunction in which you can be seri-
ously hurt or killed. Always follow inspection and mainte-
nance recommendations and schedules in this owner's 
manual.
The maintenance schedule applies to normal operating con-
ditions. If you operate generator under severe conditions, 
such as sustained high-load or high-temperature, or use it in 
unusually wet or dusty conditions, consult your servicing 
dealer for recommendations applicable to your individual 
needs and use.
MAINTENANCE TASK
FREQUENCY
*
Before each 
use
First month or 
20 hours of 
use
Every 3 
months or 50 
hours of use
Every 6 
months or 100 
hours of use
Every year or 
200 hours of 
use
Check engine oil level
X
Inspect for/clean debris
X
Check air cleaner
X
Clean air cleaner
X
Change engine oil
X
X
Clean fuel sediment cup
X
Check/clean spark plug
X
Clean spark arrestor
X
Check/adjust valve clearance
X
Clean fuel tank and strainer
X
Check fuel line
Every 2 years (replace if necessary)
TABLE 2. Generator Maintenance Schedule
* Perform at every indicated month or operating hour interval, whichever comes first.
† Clean more often when using generator in dusty areas.
‡ It is recommended that this maintenance task be performed by a service dealer.