Festool PN574332 User Manual

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Shortening a Domino Tenon’s Length 
There may be times when you need a large Domino tenon, 
but the length of the tenon does not fit your application. It is 
important to firmly and safely hold the tenon while you cut 
it to length.  
  WARNING: Never attempt to cut a Domino tenon’s 
length without using a mechanical holder. Holding 
the tenon with your hand poses an extremely serious 
risk of personal injury. 
To make the simple tenon holder shown to the right, mill a 
full-depth tenon slot into the end of a board, and then cut 
out a notch in the side. This notch allows you to push the 
shortened tenon out of the mortise slot after it has been cut 
to length. 
 
 
Creating Special Plunge Depths 
Sometimes it may be necessary to use a plunge depth different 
from the normally available depth settings. One example of 
this is creating a Butt Box Joint (see page 14) for thin drawer 
material. This can also be used for inlaying decorative faux 
through tenons or other inlay work. Custom limit stops can be 
made from ½-inch PVC tube purchased at your local hardware 
store. 
► 
Make sure to use a soft plastic such as PVC to prevent 
scratching the stainless steel linear rail. 
► 
The tube is inserted over the linear rail closest to the Depth 
Adjust Lever.  
► 
The length of the tube needs to be 28 mm (1 
3
/
32
 inch) minus 
the desired plunge depth. So for a 10 mm plunge, you would 
need an 18 mm sleeve (⅜” plunge =  
23
/
32
” sleeve). 
Plunge 
Depth 
Sleeve 
Length 
 Plunge 
Depth 
Sleeve 
Length 
 Plunge 
Depth
Sleeve 
Length
1/4 27/32  
11/32 3/4   
7/16 21/32 
9/32 13/16  
3/8 23/32  
15/32 5/8 
5/16 25/32  
13/32 11/16   
1/2 19/32 
 
 
Tips for Appyling Glue 
There are many different ways to apply glue to joints, 
however, how you apply glue can have an impact on the 
quality of the joint or the ease of assembly. 
► 
For a longer glue open-time on complex assemblies, apply 
the glue generously to the workpieces. The thicker the 
glue, the longer time it will take to skin over (see image 
below).  Excess glue can be cleaned off after completion. 
► 
Apply glue to the workpiece face and the mortise slots 
before inserting the tenons into the slots. 
 
When applying glue for the tenons, you can either apply 
glue into the mortise slots, or spread a thin layer across the 
Domino tenons. For applications where the tenon is the 
primary structure holding the joint together, you should 
apply the glue to the tenon. The Domino tenons have small 
glue pockets and ridges that will hold glue as the tenon 
slides into the mortise slot.  
Instruction Manual 
19