Makita BCG180 User Manual

Page of 11
P  4/ 11
R
epair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Motor Complete, Gear Assembly (cont.)
DISASSEMBLING
(2) Remove Motor complete from Gear assembly as drawn in Fig. 4
(3) Disassemble component parts of Gear assembly from Gear housing as drawn in Fig. 5.
Fig. 4
Fig. 5
Synchro belt 4-176
Motor complete
Gear assembly
Spur gear 9A complete
Slotted screwdrivers
1. Remove Synchro belt
    4-176. 
2. Remove Spur gear 9A complete from
    Gear assembly by levering up with
    Slotted screwdrivers.
Note: 
Spur gear 9A complete is assembled 
 
at the factory, so do not disassemble it.
3. Remove Motor complete from
    Gear assembly by loosening
    three 3x16 Tapping screws.
Stop ring E-4
Flat washer 5
Flat 
washer 5
Gear housing
Flat washer 12
Internal gear 48
Spur gear 19A (6 pcs.)
Spur gear 9B complete
Spur gear 19B ( 3 pcs.)
Flat washer 5
Spur gear 9C 
complete
Carrier A complete
Pin 3 ( 9 pcs.)
Note: 
Pin 3 comes off easily, 
 
so be careful not to lose them.
Carrier B
Plate 23
Spacer with
Oil seal 30
Internal gear 48
Gear housing
Spur gear 9C
complete
Oil seal 30
Spacer
2. Remove Stop ring E-4 from
    Spur gear 9C complete. 
4. Remove Oil seal 30 from the groove
    on Spacer with a slotted screwdriver.
1. Remove Flat washer 12, Spur gear 19A (6 pcs.),
    Spur gear 9B complete and Internal gear 48 from
    Gear housing as shown below. 
Note: 
Spur gear 10 and Ball bearings 
 
still remain in Gear case
 
in this step. 
3. Remove the following pars as shown below.