SEAL 44Ultra Laminator User Manual

Front Matter

Table of Contents

1 Machine

Characteristics ................................................................................................................... 7

1-1 Machine

Description .................................................................................................................. 7

1-2 Identification .............................................................................................................................. 7

1-3 Features .................................................................................................................................... 8

1-4 Specifications ............................................................................................................................ 9

Transport & Installation................................................................................................................... 11

2-1 Transport ................................................................................................................................. 11

2-2 Workspace

Requirements ....................................................................................................... 11

2-3 Setup

Installation ................................................................................................................. 11

2-4 Electrical

Requirements .......................................................................................................... 11

Theory of Operation........................................................................................................................ 13

3-1 Control

Knob............................................................................................................................ 13

3-2

Roller Nip settings ................................................................................................................... 13

3-3 Control

Panel........................................................................................................................... 14

3-4 Motor Control........................................................................................................................... 15

3-5 Unwind

Brakes ........................................................................................................................ 16

4 Disassembly/Reassembly

Procedures ........................................................................................... 17

4-1 Plastic

Covers.......................................................................................................................... 17

4-2 Heating

Element ...................................................................................................................... 18

4-3 Rear

Panel............................................................................................................................... 20

4-4

Control System Board & Software........................................................................................... 21

4-4-1 Control System Board.......................................................................................................... 21

4-4-2 Software............................................................................................................................... 21

4-5 Solid

State

Relay ..................................................................................................................... 22

4-6 Photoelectric

Cells................................................................................................................... 23

5 Adjustment

Procedures .................................................................................................................. 25

5-1 Laminating

Pressure ............................................................................................................... 25

5-1-1 Adjustment using Load Cells and Display Unit................................................................... 25

5-1-2 Adjustment using Heat Sensitive Film ................................................................................ 27

5-2 Roller

Nip................................................................................................................................. 29

5-3 Temperature ............................................................................................................................ 30

5-4 Photoelectric

Cells................................................................................................................... 31

5-5 Drive

Chain.............................................................................................................................. 32

5-6 Clutch ...................................................................................................................................... 32

5-7 Image

Guide ............................................................................................................................ 33

6 Maintenance ................................................................................................................................... 35