Festool Plunge Router I User Manual

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Service
► 
Tool service must be performed only by qualified repair 
personnel.
 Service or maintenance performed by unqualified 
personnel could result in a risk of injury. 
► 
When servicing a tool, use only identical replacement parts. 
Use of unauthorized parts or failure to follow maintenance 
instructions may create a risk of electric shock or injury. 
Specific Safety Rules for Routers 
► 
Hold the tool by the insulated handles when performing an 
operation in which the cutter may contact hidden wiring or its 
own cord.
 Contact with a “live” wire will make the exposed 
metal parts of the tool “live” and shock the operator. 
► 
Use clamps or another suitable means to support and secure the 
workpiece to a stable platform.
 Holding the workpiece by hand 
or against your body is unstable and may lead to loss of control. 
► 
Always make sure the work surface is free from nails and other 
foreign objects.
 Cutting into a nail can cause the bit and the tool 
to jump and damage the bit. 
► 
Keep hands away from the cutting area. Keep your second hand 
on the auxiliary handle. If both hands are holding the tool, they 
cannot be cut by the bit. 
► 
NEVER hold the piece being cut in your hands or across your 
leg.
 It is important to support the work properly to minimize 
body exposure or loss of control. 
► 
After changing the bit or making any adjustments, make sure 
the collet nut and any other adjustment devices are securely 
tightened. 
A loose adjustment device can unexpectedly shift, 
causing loss of control, and loose rotating components can be 
violently thrown. 
► 
Never start the tool when the bit is engaged in the workpiece. 
The cutting bit may grab and cause loss of control. 
► 
Always feed the router against the rotation of the bit (called 
push-cutting). 
 
► 
Never operate the router with the cutting tool engaged in the 
workpiece without locking the plunge lock knob.
 Unexpected 
changes in cutting depth can result in a violent loss of control. 
Router Feed Direction 
For safety and control, the router should always be fed in the 
direction against the rotation of the bit. This is called push-cutting 
(among other names). Feeding the router in the same direction as 
the bit rotation is called climb-cutting, and is extremely dangerous. 
When fed in the push-cut direction, the router bit resists forward 
movement and provides greater control to the operator. 
If a router is fed in the climb-cut direction, the router bit tends to 
self-feed, climb, or walk its way down the edge of the workpiece. 
Feeding in this direction can, and will, cause the router to grab 
suddenly and jerk down the workpiece, resulting in loss of control. 
Special care needs to be taken when making dado cuts and plunge 
cuts with a router because one side of the bit is push-cutting, and 
the other side is climb-cutting. This can have unpredictable results 
as each side of the bit engages the workpiece. 
additional information. 
 
Respiratory Exposure Warning 
Various dust created by power sanding, sawing, grinding, drilling 
and other construction activities contains chemicals known (to the 
State of California) to cause cancer, birth defects or other 
reproductive harm. Some examples of these chemicals are: 
► 
lead from lead-based paints, 
► 
crystalline silica from bricks, cement, and other masonry 
products,  
► 
arsenic and chromium from chemically-treated lumber. 
The risk from these exposures varies, depending on how often you 
do this type of work. To reduce your exposure to these chemicals: 
work in a well ventilated area, and work with approved safety 
equipment, such as dust masks that are specially designed to filter 
out microscopic particles.
Instruction Manual