Yamaha YK120X User Manual

Page of 168
5-6
CHAPTER 5 Periodic Inspection
(1) Inspection to be performed with the controller turned off
1) Turn off the controller.
2) Place a sign showing that the robot is being inspected, to keep others from
operating the controller switch.
3) Enter the safeguard enclosure and check the following points.
Checkpoint
Procedure
Manipulator bolts and screws (Only for 
major bolts and screws exposed 
externally)
Detection areas of the origin sensors of 
the R-axis
Controller
Grease lubrication of Z-axis ball screw, 
spline, linear shaft
Z-axis ball spline, ball screw
Check for looseness and tighten if necessary.*1
Clean if it is dirty.
Check for looseness at each terminal and connector on the 
panel. (See 4 in Chapter 3.)
After removing the old grease with a cloth or paper towel, 
apply new grease to the Z-axis linear bushing shaft, spline 
shaft, ball screw shaft and ball screw nut.
Recommended grease:
YK120K, YK150X, YK180X, YK220X: Alvania No.2 
(Showa Shell Sekiyu K.K.)
YK120XC, YK150XC: LG2 (NSK)
Always use the LG2 grease for the YK120XC and YX150XC 
clean room models.
Check for backlash. (If any abnormality is found, contact 
YAMAHA dealer.)
*1 Bolt tightening torque
Bolt size
Tightening torque (kgfcm)
Tightening torque (Nm)
M3 button head bolt
14
1.4
M3 set screw
7
0.69
M3 bolt installation hole
20
2.0
M4 set screw
20
2.0
M2 bolt installation hole
4.4
0.43
M2.5 bolt installation hole
12
1.2
M4 bolt installation hole
46
4.5
M5 bolt installation hole
92
9.0
M6 bolt installation hole
156
15.3
M8 bolt installation hole
380
37
M10 bolt installation hole
720
71
M12 bolt installation hole
M14 bolt installation hole
1310
128
2090
205