Milwaukee 6577-20 User Manual

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Kickback is the result of saw misuse 
and/or incorrect operating procedures or 
conditions and can be avoided by taking 
proper precautions as given below:
 
 a.  Maintain a fi rm grip with both hands 
on the saw and position your arms 
to resist kickback forces. Position 
your body to either side of the 
blade, but not in line with the blade. 
Kickback could cause the saw to jump 
backwards, but kickback forces can 
be controlled by the operator, if proper 
precautions are taken.
 b.  When blade is binding, or when inter-
rupting a cut for any reason, release 
the trigger and hold the saw motion-
less in the material until the blade 
comes to a complete stop. Never 
attempt to remove the saw from the 
work or pull the saw backward while 
the blade is in motion or kickback 
may occur. 
Investigate and take cor-
rective actions to eliminate the cause 
of blade binding.
 c.  When restarting a saw in the work-
piece, centre the saw blade in the kerf 
and check that saw teeth are not en-
gaged into the material.
 If saw blade is 
binding, it may walk up or kickback from 
the workpiece as the saw is restarted.
 d.  Support large panels to minimise the 
risk of blade pinching and kickback. 
Large panels tend to sag under their 
own weight. Supports must be placed 
under the panel on both sides, near 
the line of cut and near the edge of the 
panel.
 e.  Do not use dull or damaged blades. 
Unsharpened or improperly set blades 
produce narrow kerf causing excessive 
friction, blade binding and kickback.
 f.  Blade depth and bevel adjusting 
locking levers must be tight and 
secure before making cut. 
If blade 
adjustment shifts while cutting, it may 
cause binding and kickback.
 g.  Use extra caution when making a 
“plunge cut” into existing walls or 
other blind areas.
 The protruding 
blade may cut objects that can cause 
kickback.
10.  Check lower guard for proper closing 
before each use. Do not operate the 
saw if lower guard does not move 
freely and close instantly. Never 
clamp or tie the lower guard into 
the open position. 
If saw is acciden-
tally dropped, lower guard may be bent. 
Raise the lower guard with the retracting 
handle and make sure it moves freely and 
does not touch the blade or any other part, 
in all angles and depths of cut.
11.  Check the operation of the lower 
guard spring. If the guard and the 
spring are not operating properly, 
they must be serviced before use. 
Lower guard may operate sluggishly 
due to damaged parts, gummy deposits, 
or a build-up of debris.
12.  Lower guard should be retracted 
manually only for special cuts such 
as “plunge cuts”and “compound 
cuts.” Raise lower guard by retract-
ing handle and as soon as blade 
enters the material, the lower guard 
must be released.
 For all other saw-
ing, the lower guard should operate 
automatically.
13.  Always observe that the lower guard 
is covering the blade before plac-
ing saw down on bench or fl oor. 
An 
unprotected, coasting blade will cause 
the saw to walk backwards, cutting 
whatever is in its path. Be aware of the 
time it takes for the blade to stop after 
switch is released.
14.  Do not use abrasive wheels with 
circular saws. Dust and grit can cause 
lower guard to hang up and not operate 
properly.
15.  Maintain labels and nameplates. 
These carry important information. 
If unreadable or missing, contact a 
MILWAUKEE service facility for a free 
replacement.
16.  WARNING: Some dust created by 
power sanding, sawing, grinding, drill-
ing, and other construction activities 
contains chemicals known to cause 
cancer, birth defects or other reproduc-
tive harm. Some examples of these 
chemicals are:
 
•  lead from lead-based paint
 
•  crystalline silica from bricks and ce-
ment and other masonry products, 
and
 
•  arsenic and chromium from chemi-
cally-treated lumber.
 
Your risk from these exposures varies, 
depending on how often you do this 
type of work. To reduce your exposure 
to these chemicals: work in a well ven-
tilated area, and work with approved 
safety equipment, such as those dust 
masks that are specifi cally designed to 
fi lter out microscopic particles.
Some models are provided with a 20 amp 
locking plug (NEMA L5-20). 
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required” have a 
three wire cord and three prong grounding 
plug. The plug must be connected to a prop-
erly grounded outlet (See Figures A and B). 
If the tool should electrically malfunction or 
break down, grounding provides a low resis-
tance path to carry electricity away from the 
user, reducing the risk of electric shock.
The grounding prong in the plug is connected 
through the green wire inside the cord to 
the grounding system in the tool. The green 
wire in the cord must be the only wire con-
nected to the tool’s grounding system and 
must never be attached to an electrically 
“live” terminal.
Your tool must be plugged into an appropri-
ate outlet, properly installed and grounded in 
accordance with all codes and ordinances. 
The plug and outlet should look like those in 
Figures A and B.
Fig. B
Improperly connecting the grounding 
wire can result in the risk of electric 
shock. Check with a qualifi ed electri-
cian if you are in doubt as to whether 
the outlet is properly grounded. Do 
not modify the plug provided with 
the tool. Never remove the grounding 
prong from the plug. Do not use the 
tool if the cord or plug is damaged. 
If damaged, have it repaired by a 
MILWAUKEE  
service facility before 
use. If the plug will not fi t the outlet, 
have a proper outlet installed by a 
qualifi ed electrician.
GROUNDING
WARNING
Fig. A
Fig. C
Fig. D
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do not 
require grounding. They have a special 
double insulation system which satisfies 
OSHA requirements and complies with 
the applicable standards of Underwriters 
Laboratories, Inc., the Canadian Standard 
Association and the National Electrical 
Code. Double Insulated tools may be used 
in either of the 120 volt outlets shown in 
Figures C and D.