Wagner SprayTech 558044 User Manual

Page of 36
6
ProSpray 3.29 • 3.31
GB
General view of application 
Description of unit
2. 
General view of application
2.1 
Application
2.2 
Coating materials
Processible coating materials
i
Pay attention to the  Airless quality of the coating 
materials to be processed.
Dilutable lacquers and paints or those containing solvents, two-
component coating materials, dispersions, latex paints.
No other materials should be used for spraying without WAGNER’s
approval.
Filtering
Despite suction filter and insertion filter in the spray gun, filtering of 
the coating material is generally advisable.
Stir coating material before commencement of work.
i
Attention: Make sure, when stirring up with motor-
driven agitators that no air bubbles are stirred in. Air 
bubbles disturb when spraying and can, in fact, lead 
to interruption of operation.
Viscosity
With this unit it is possible to process highly viscous coating materials 
of up to around 25.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction, they 
must be diluted in accordance with the manufacturer’s instructions.
Two-component coating material
The appropriate processing time must be adhered to exactly. Within 
this time rinse through and clean the unit meticulously with the 
appropriate cleaning materials.
Coating materials with sharp-edged additional materials
These have a strong wear and tear effect on valves, high-pressure 
hose, spray gun and tip. The durability of these parts cane be reduced 
appreciably through this.
3. 
Description of unit
3.1 
Airless process
The main areas of application are thick layers of highly viscous 
coating material for large areas and a high consumption of material.
A piston pump takes in the coating material by suction and conveys it 
to the tip. Pressed through the tip at a pressure of up to a maximum 
of 221 bar (22,1 MPa), the coating material is atomised. This high 
pressure has the effect of micro fine atomisation of the coating 
material.
As no air is used in this process, it is described as an AIRLESS process.
This method of spraying has the advantages of finest atomisation, 
cloudless operation and a smooth, bubble-free surface. As well as 
these, the advantages of the speed of  work and convenience must 
be mentioned.
3.2 
Functioning of the unit
In the following there is a short description of the technical 
construction for better understanding of the function.
WAGNER ProSpray units are electrically driven high-pressure spraying 
units.
A gear unit transfers the driving force to a crankshaft. The crankshaft 
moves the pistons of the material feed pump up and down. 
The inlet valve is opened automatically by the upwards movement 
of the piston. The outlet valve is opened when the piston moves 
downward.
The coating material flows under high pressure through the high-
pressure hose to the spray gun. When the coating material exits from 
the tip it atomizes.
The pressure regulator controls the volume and the operating 
pressure of the coating material.
Materials
Object Size
Model
PS 3.21
PS 3.23
PS 3.25
PS 3.29
PS 3.31
PS 3.34
PS 3.39
Release agents, oils, undercoats, primers, fillers, 
synthetic resin-based paints, acrylic paints 
recommended nozzle size: FineFinish 0.008“ - 0.014“
up to 200 m
2
200 m
2
 - 800 m
2
more than 800 m
2
Emulsion paints, latex paints
recommended nozzle size: 0.017“ - 0.027“
up to 200 m
2
200 m
2
 - 800 m
2
more than 800 m
2
Anti-corrosive agents, flame retardants, fabric adhesive
recommended nozzle size: 0.021“ - 0.031“
up to 200 m
2
200 m
2
 - 800 m
2
more than 800 m
2
Airless-scrapers
recommended nozzle size: 0.027“ - 0.039“
up to 200 m
2
200 m
2
 - 800 m
2
more than 800 m
2
 = Recommended     
 = Not-recommended