Weber 41636 User Manual

 DANGER

1

A.

B.

To inspect the spider/insect screen, remove the 
control panel. If there is dust or dirt on the screen, 
remove the burner for cleaning the screen. Brush 
the spider/inspect screen, lightly, with a soft bristle 
brush (i.e. an old toothbrush). 
  CAUTION: Do not clean the spider/insect 

Lightly tap the burner to get debris and dirt out of 
the burner tube. Once the spider/insect screen and 
burner is clean replace the burner. If the spider/
insect screen becomes damaged or cannot be 
cleaned, call Weber-Stephen Products Customer 
Service for replacement parts.

The Weber

®

 gas grill burner has been factory set 

for the correct air and gas mixture. The correct 
flame pattern is shown.

1) Burner tube

2)  Tips occasionally flicker 

yellow

3) Light blue

4) Dark blue

If the flames do not appear to be uniform 
throughout the burner tube, follow the burner 
cleaning procedures.

Replacing Burner Tube
1)  Your Weber

®

 gas grill must be OFF and cool.

2)  Unscrew and remove propane cylinder from the 

valve/regulator assembly.

3) Open the lid.    
4) Remove cooking grate.
5)  Unscrew and remove the 1/4 x 20 inch stainless 

steel hex nut and stainless steel washer that 
holds the burner tube inside the cook box(a).

6)  Carefully slide the burner tube out from the 

cook box.

  Caution: The burner openings(1) must 

7)     To reinstall the burner, reverse 5) through 7).
Make sure the igniter port hole(A) lines up with the 
arrow tab(B) on the igniter box.

Ignition System Operations
If the ignition system fails to ignite the burner, light 
the burner with a match. If the burner lights with a 
match, then check the ignition system.

•  Check that both the white(1) and black(2) ignition 

wires are attached properly.

•  Check that the ignition button pushes the igniter 

(button) down, and returns to the up position.

If the ignition system still fails to light, Contact the 
Customer Service Representative in your area 
using the contact information on our web site. Log 
onto www.weber.com

.

Main Burner Cleaning Procedure
Turn off the gas supply. Remove the burner. 
(See Replacing Burner Tube.)
Look inside the burner with a flashlight.
Clean the inside of the burner with a wire (a 
straightened-out coat hanger will work). 

Check and clean the air shutter opening at the 
ends of the burner. Check and clean the valve 
orifice at the base of the valve. Use a Steel bristle 
brush to clean outside of burner. This is to make 
sure all the burner ports are fully open.

 CAUTION: Do not enlarge the burner ports 
when cleaning.

2

 After a period of nonuse, we recommend that you 
perform the following maintenance procedures for 
your safety.

•  

 Inspect the burner for correct flame pattern. 
Clean if necessary, following the procedures 
outlined in the “General Maintenance” section of 
this manual.

• Check all gas fittings for leaks.
 WARNING: You should check for gas leaks 

every time you disconnect and reconnect a 
gas fitting. Note: All factory-made connections 
have been thoroughly checked for gas leaks. 
The burners have been flame tested. As a 
safety precaution however, you should recheck 
all fittings for leaks before using your Weber

®

 WARNING: Perform these leak checks even 

You will need a soap and water solution and a rag 
or brush to apply it. To perform leak checks make 
sure the Burner is in the off position and turn on 
gas supply. 
 WARNING: Do not ignite burner while leak 

Check for leaks by wetting the connections with 
the soap and water solution and watching for 
bubbles. If bubbles form, or if a bubble grows, 
there is a leak. Note: Since some leak test 
solutions, including soap and water, may be 
slightly corrosive, all connections should be rinsed 
with water after checking for leaks.
Check:
1)  Regulator to propane cylinder connection. 
 WARNING: If there is a leak at connection 

Check:
2) Valve to-regulator connections.
 WARNING: If there is a leak at connection 

When leak checks are complete, turn gas supply 
OFF at the source and rinse connections 
with water.