Lochinvar 000 - 500 User Manual

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10. Start the boiler according to the “Start-Up
Instructions” in this manual.  Operate the system,
including the pump, boiler and radiation units, for
one hour.
11. Recheck the water level in the expansion tank.  If
it exceeds half the tank volume, open the tank to
reduce the water level.  Recheck pres sure charge
on diaphragm type tanks.
12.   Shut down the entire system and vent all ra di a tion
units and high points in the system.
13. Close the water makeup valve and check the
strainer and pressure reducing valve for sediment
or debris.  Reopen the water makeup valve.
14. Verify system pressure with the boiler pres 
sure
gauge before beginning regular operation.
15. Within three days of start-up, recheck and bleed all
air vents and the expansion tank using these
instructions.
FIG. 47 Installation with a Chilled Water System
Pipe refrigeration systems in parallel.  Install duct coil
downstream at the cooling coil.  Where the hot water
heat ing boiler is connected to a heating coil located in
the air handling units which may be ex 
posed to
re 
frig 
er 
tion air circulation, the boiler pip 
ing system
must be equipped with flow control valves or other
automatic means to prevent gravity circulation of the
boiler wa ter during the cooling cycle.  The coil must be
vented at the high point and hot water from the boiler
must enter the coil at this point.  Due to the fast heating
capacity of the boiler, it is not necessary to provide a
ductstat to delay circulator operation.  Also, omit
ther 
mo 
stat flow checks as the boiler is cold when
heating ther mo stat is satisfied.  This provides greater
econ o my over maintaining standby heat.
37
INSTALLATION WITH A CHILLED 
WATER SYSTEM
EXPANSION
TANK
CHILLER
BOILER
IN
OUT
SUPPLY
GAS
WATER
SUPPLY
LOW WATER
FLOW SWITCH
COOLING COIL
HEATING AND
PUMP
Btu/hr                 10°F 
T         20°F T          30°F T        40°F T          50°F T
Input      Output      GPM    Ft/hd   GPM    Ft/hd    GPM    Ft/hd   GPM    Ft/hd   GPM    Ft/hd
45,000
36,900
7.4
0.6
3.7
0.2
2.5
0.2
1.9
0.2
--
--
75,000
61,500
12.3
1.3
6.2
0.4
4.1
0.3
3.1
0.2
--
-- 
90,000
73,800
14.9
1.4
7.4
0.5
5.0
0.3
3.7
0.2
--
--
135,000
110,700
22.3
3.2
11.1
1.2
7.4
0.6
5.6
0.3
--
--
180,000
147,600
29.7
5.1
14.9
1.6
9.9
0.7
7.4
0.4
--
--
215,000
176,300
--
--
17.0
1.3
11.8
0.8
8.9
0.4
--
--
260,000
213,200
--
--
21.5
2.1
14.3
0.9
10.7
0.5
--
--
315,000
258,300
--
--
26.0
4.1
17.3
2.2
13.0
1.3
--
--
360,000
295,200
--
--
29.7
5.4
19.8
2.5
14.9
1.5
--
--
399,999
327,180
--
--
33.0
8.1
22.0
3.6
16.5
2.0
13.2
1.7
500,000
410,000
--
--
--
--
27.6
6.6
20.7
3.5
16.6
2.1
TABLE - N
SYSTEM TEMPERATURE RISE CHART
Based on Boiler Output in Btu/hr