State Industries GS6 30 YOCT Series 200 User Manual

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2.  Check the burner to see if it is dirty or clogged. The burner 

may be cleaned with soap and hot water (Figure 24).

1.  Remove the manifold/burner assembly as directed 

previously.

2.  Lift the retainer clip straight up from the back of the two 

piece wire connector (using a flat-blade screwdriver), 

then remove the two piece wire connector from the 

manifold door (Figure 25.)

3.  Remove the burner, see Removing the Burner from the 

Manifold/Burner Assembly. 

4.  Pull the thermocouple from the pilot assembly (Figure 26).
IMPORTANT: Be careful not to bend or alter the position of 

the pilot assembly components.
5.  Insert the thermocouple tip into the holes provided in 

the pilot bracket until it clicks into place. NOTE: The 

base of the thermocouple must be flush with the base 

of the pilot bracket.

6.  Position the new thermocouple through the bottom 

opening of the two piece wire connector (Figure 28). 

Be sure igniter wire is positioned through the middle 

opening of the two piece wire connector.

7.  Re-attach the burner. Note the orientation of the buner 

(Figure 24.)

8.  See Replacing the Manifold/Burner Assembly.

1.  Remove the manifold/burner assembly. See Removing 

the Manifold/Burner Assembly.

2.  Lift the retainer clip straight up from the back of the two 

piece wire connector (using a flat-blade screwdriver), 

then remove the two piece wire connector from the 

manifold door (Figure 25.)

IMPORTANT: Be careful not to bend or alter the position of 

the pilot tube, it will be used as a bending template for the 

new pilot assembly. 
3.  Take off the burner by removing the two (2) screws 

located underneath the burner. See Figure 24.

4.  Remove and keep the screw securing the pilot 

assembly to the pilot bracket. (Figure 27)

5.  Remove and keep the old pilot/pilot tube assembly.
6.   Using the old pilot/pilot tube assembly as a guide, bend 

the new pilot tube and new thermocouple to match the 

old ones. NOTE: Make only the bends closest to the 

pilot before going to the next step. (Figure 27)

7.  Route the new pilot tube, thermocouple, and igniter wire 

through the manifold/burner door opening. (Figure 25)

8.  Re-attach the pilot assembly to the pilot bracket and 

secure using the screw removed earlier.  

9.  Position the new pilot tube through the largest opening 

of the two piece wire connector. NOTE: The largest 

opening should be located at the top position. The 

igniter wire should be located in the middle opening 

and thermocouple in the bottom opening. (Figure 28)