Blue Sea Systems PN9010 User Manual

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Marine Electrical Products
PN 9010
Features
 
•  
Switches 3 - 120V AC Sources
•  
Compact solution when circuit protection is provided elsewhere
•  
Allows connecting one of three different AC sources to one circuit
  •  
Heavy duty industrial rated switches
  •  
Intuitive function - One handed operation
  •  
UL listed switches
Specifications
 
Amperage Rating:    
32 Amperes Maximum
Voltage Rating:  
 
600 Volts AC Maximum
Maximum Wire Size:  
10 AWG
Minimum Wire Size:   
14 AWG
Terminal Recommended Torque: 
12 lb-in.
Inches
Millimeters
Overall Dimensions:   
1.890 x 1.890  48.00 x 48.00
Mounting Depth: 
 
2.41   
61.2
Maximum Panel Thickness: 
0.157   
4.00
 
Blue Sea Systems Inc.
Phone (360) 738-8230
425 Sequoia Drive
Fax (360) 734-4195
Bellingham, WA 98226 USA
www.bluesea.com
6684 Rev 002
WARNING
]
  These instructions are intended to provide assistance with the  
 
 
installation of this product, and are not a substitute for a more  
 
 
comprehensive understanding of electrical systems. We strongly    
 
recommend that a competent electrical professional perform the    
 
installation of this product.
]
  If either the switch front or back is to be exposed to water it must be  
 
protected with a waterproof shield. 
]
  The switch must not be installed in explosive environments such as  
 
gasoline engine rooms or battery compartments as the switches   
 
are not ignition proof. 
]
  The vessel’s shore power cord must be disconnected form shoreside  
 
power before installing this electrical switch.
]
  If an inverter is installed on the vessel its power leads must be    
 
disconnected at the battery before the panel installation. Be aware that  
 
many inverters have a “sleep mode” in which their voltage potential  
 
may not be detectable with measuring equipment.
]
  If an AC Generator is installed aboard it must be stopped and rendered  
 
inoperable before the switch is installed.
]
  Verify that no other AC or DC source is connected to the vessel’s 
wiring before the switch is installed.
  
Guarantee:
 
Blue Sea Systems stands behind its products for as long as you own  
 
them. Find detailed information at www.bluesea.com/about. 
 
For customer service, call 800-222-7617.
Installation
1.  Disconnect all AC and DC power
 
 
Disconnect all AC power originating on or off the vessel. This includes  
 
inverters, generators, shore power attachments and any other device  
 
capable of supplying AC power to the ship’s circuits.
 
Disconnect the main positive DC cable from all batteries to eliminate  
 
the possibility of a short circuit and to disable the inverter while    
 
installing the switch.
2.  Select mounting location and cut opening
Select a mounting location which is protected from water on the front 
and back of the switch and is not in an area where flammable vapors 
from propane, gasoline or lead acid batteries accumulate. AC rotary 
switches are not ignition protected and may ignite such vapors.
Using the template provided, drill the mounting surface where the 
switch is to be mounted. The mounting surface maximum thickness is 
0.157” (4.00mm). Do not yet fasten the switch to the mounting surface.
3.  Install source 1, source 2, source 3, and output wires
Install the feed wires from AC Shore Power and AC Generator. Install 
the output wires. Refer to the wire sizing chart to select the proper wire 
size. Connect the black AC hot, white AC neutral and green AC safety 
ground as shown in the illustration. To avoid excess wire temperatures 
when cooling may be limited, we recommend using at least 12 gauge 
wire for 30A.
Do not confuse the neutral current carrying wires (sometimes called 
ground) with the green normally non-current carrying wires (sometimes 
called grounding). These two wires must be connected only at the 
source of power, nowhere else.
A double pole circuit breaker must be installed within 10 feet of the 
shore power inlet, ahead of this switch. The measurement is made 
along the conductors.
AC Rotary Switch
3 Positions + OFF, 2 Pole
The switch provides switching, but does not provide circuit protection. 
It is not a substitute for a main circuit breaker.
Wire sizing chart
        Use the wire sizing chart below to determine the proper branch and
        feed circuit wire sizes.
Allowable Amperage of Conductors
4.   Testing
It is very important that wiring be connected according to the diagram.  
The hot lines and neutral from each source must be identified and 
grouped together so that the switch selects all of the lines from the 
same source and does not accidentally select lines or neutrals from 
more than one source.  Verify the connections and see that each 
connection is securely tightened, including the terminals for the 
jumpers installed on the switch where no wires are attached.
If you are using this switch for other purposes, such as voltage tap 
selection on a transformer, please review your installation diagram and 
devise a suitable test plan to verify your connections.
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Note:  This chart assumes wire with 105°C insulation rating
and no more than 2 conductors are bundled.
Not suitable for sizing flexible shore power cords.