Xerox DocuTech 6100 Production Publisher User Guide

DT6180 HandyBook

Table of Contents

Table of Contents...................................................................... 3

1. System Hardware ................................................................. 7

Processor Components ................................................................................................................ 8

Interposer Components ................................................................................................................ 9

Finisher Components ................................................................................................................. 10

Paper Path Areas ....................................................................................................................... 11

2. Paper Trays & Loading Media........................................... 13

Paper Tray & Finisher Capacities............................................................................................... 13

Adding Paper to Tray 1 or 2 ....................................................................................................... 16

Adding Paper to Trays 3, 4, or 5................................................................................................. 18

Loading Transparencies ............................................................................................................. 19

Re-Loading Tabs ........................................................................................................................ 19

Adding Inserts............................................................................................................................. 20

Satisfaction Guides..................................................................................................................... 21

Satisfaction Guide for Paper Trays 1 and 2 .................................................................. 21

Satisfaction Guide for Paper Tray 3 .............................................................................. 22

Satisfaction Guide for Paper Tray 4 .............................................................................. 23

Satisfaction Guide for Paper Tray 5 .............................................................................. 23

Satisfaction Guide for 2-Sided Printing ......................................................................... 24

Satisfaction Guide for Various Stocks ........................................................................... 24

Satisfaction Guide for Stitcher ....................................................................................... 26

3. Recommended Shift Preventative Maintenance Plan .... 27

4. Replacing Consumables ................................................... 29

Add Fuser Agent........................................................................................................................ 29

Replace Stitcher A Wire ............................................................................................................. 31

Replace the Binder Tape Reel ................................................................................................... 34

Replace the Toner (Dry Ink) Bottle ............................................................................................. 37

Replace the Toner (Dry Ink) Waste Container ........................................................................... 38

Order Supplies, Consumables, and Parts .................................................................................. 40

5. Machine Maintenance ........................................................ 41

Adjusting for Paper Curl ............................................................................................................. 41

Adjusting the Heavy Paper Levers ............................................................................................. 44

Adjust the Binder Tape Registration........................................................................................... 46

Enable a Paper Tray for Clean up .............................................................................................. 47

Enable or Disable the Binder...................................................................................................... 47

Enable or Disable the Stacker .................................................................................................... 48

Enable or Disable the Stitcher .................................................................................................... 48

Modify the Bindexer Capacity Number....................................................................................... 49

Modify the Lighter / Darker Setting ............................................................................................. 49

Stop a Job From Printing at the Printer ...................................................................................... 50

6. Problem Solving................................................................. 51

COMMON FAULT CODES & CASE .......................................................................................... 52

PROBLEM LISTING AND SOLUTIONS, LISTED by CASE NUMBER ..................................... 55

Solutions in Alphabetical Order .................................................................................................. 66

Clean Finisher Entrance Sensor (Q1201) .................................................................................. 68

Clean the Bin A Bindexer Sensor (Q1205)................................................................................. 71

Clean the Bin B Bindexer Sensor (Q1206)................................................................................. 72

Clean the Binder Tape Guide Sensor (Q1213) .......................................................................... 73