Canon i860, i865 Service Manual

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i860
SERVICE
MANUAL
Canon

Summary of Contents of service manual for Canon i860, i865

  • Page 1i860 SERVICE MANUAL Canon
  • Page 2PIXUS 860i i860 i865 SERVICE MANUAL Revision 0 QY8-1391-000 COPYRIGHT 2003 CANON INC. CANON PIXUS 860i / i860 / i865...
  • Page 3Scope This manual has been issued by Canon Inc., to provide the service technicians of this product with the information...
  • Page 4I. MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the i860 and...
  • Page 5II. TABLE OF CONTENTS Page Part 1: MAINTENANCE 1-1 1. MAINTENANCE 1-1 1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and...
  • Page 6: Part 1 MaintenancePart 1 MAINTENANCE
  • Page 71. MAINTENANCE 1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment Approx. Adjustment Timing...
  • Page 8 sheet of the reference white PET paper. *3: Red screws of paper feed motor The red screws securing the...
  • Page 9 (2) Print head 10,000 pages of color printing, or 30,000 pages of black printing - Color: 7.5% duty per...
  • Page 102. LIST OF ERROR DISPLAY / INDICATION Errors are indicated by the LED, and warnings are displayed on the monitor...
  • Page 11 (Operator Call Errors - cont’d -) LED blinking in Error Solution Remarks orange 10 times*3 No auto duplex printing...
  • Page 12 (Service Call Errors - cont’d -) LED alternate blinking Solution Error in orange and (Replacement of listed parts, which...
  • Page 13(Troubleshooting by Symptom - cont’d -) Symptom Solution Remarks Multiple sheets feed. Paper feed problems Replace the - sheet feeder...
  • Page 143. REPAIR 3.1 Notes on Service Part Replacement (and Disassembling / Reassembling) Service part Notes on replacement*1 Adjustment / settings...
  • Page 15(Notes on Service Part Replacement and Disassembling / Reassembling - cont’d-) Service part Notes on replacement*1 Adjustment / settings Operation...
  • Page 163.2 Special Notes on Repair Servicing (1) Flexible cable and harness wiring, connection Be careful of wiring of the flexible...
  • Page 17(II) Logic board ass’y (paper feed motor side) wiring CD-R tray feeder switch Ink sensor (Platen unit) (Platen unit) Timing...
  • Page 183.3 Adjustment / Settings (1) Paper feed motor adjustment Perform the following adjustments when the paper feed motor unit is...
  • Page 19(3) Grease application 3 1 (Rear side) 2 20, 21 20, 22 23 7 to 17 4, 5, 6 5...
  • Page 20Paper guide flapper ass’y 19 18 Grease / oil Part name Where to apply grease / oil Grease / oil...
  • Page 21(4) Waste ink counter setting When the logic board ass’y is replaced, reset the waste ink counter. In addition, according...
  • Page 22(6) Service mode Function Procedures Remarks Service test print See “Service mode operation Set a sheet of A4- , letter-,...
  • Page 235) After the function (menu) is selected, press the Power button. The LED lights in green, and the selected function...
  • Page 24(7) Flash ROM upgrade Upgrade the flash ROM by downloading all data to the printer via the USB interface. <Flash...
  • Page 253.4 Verification Items (1) Service test print <EEPROM information contents> On the service test print (sample on the following page),...
  • Page 26<Service test print sample> Check 2: Top of form accuracy Check 1: Nozzle check pattern Check 3: Straight lines Check...
  • Page 27(2) EEPROM information print <How to read EEPROM information print> Print sample: PIXUS 860i V1.02 CN(USB=1 1284=0) USB=(BCDEFG) D=004.5 ST=2001/09/27-18:30...
  • Page 284. PRINTER TRANSPORTATION METHOD This section describes the procedures for transporting the printer (for returning after repair, etc.). 1. In...
  • Page 29: Part 2 Technical ReferencePart 2 TECHNICAL REFERENCE
  • Page 301. NEW TECHNOLOGIES (1) Direct digital camera printing Printing can be performed directly from a digital camera. In addition to...
  • Page 31<Print pattern for the automatic print head alignment> A4- / Letter-sized plain paper: Ink ejection conditions check pattern Paper width...
  • Page 32(7) Photo paper tray When the photo paper tray is attached, 2 types of paper can be set at the...
  • Page 332. CLEANING MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles, dust, or ink clogging, print...
  • Page 34*2: When 24 to 60 hours have elapsed since the previous black cleaning, timer cleaning - 0 is performed. However,...
  • Page 353. FAQ (Specific Problems and Solutions) No. Occurrence Function Symptom Condition Cause Solution Possible call or complaint level* 1. B...
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